GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Aveo 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Assembly Replacement

Removal Procedure

    Object Number: 1242053 Size: SH
  1. Remove the screws that hold the trim panel to the instrument panel.
  2. Remove the trim panel.
  3. Remove the stop lamp switch. Refer to Stop Lamp Switch Replacement.
  4. Disconnect the retaining ring, the pin, and the spring from the pushrod/brake pedal connection.

    5. Object Number: 1245628 Size: SH
  5. Remove the pedal mounting shaft and nut.
  6. Remove the brake pedal, exposing the brake booster pushrod and the pedal-to-dash panel bracket.

    7. Object Number: 1242052 Size: SH
  7. Remove the brake pedal cover.

Installation Procedure

    Object Number: 1242053 Size: SH
  1. Install a new brake pedal cover, if needed.
  2. Coat the pedal shaft with grease.
  3. Position the brake pedal on the pedal-to-dash panel bracket and the pedal shaft.

    4. Caution: Refer to Fastener Caution in the Preface section.

  4. Place the nut on the pedal mounting shaft.

    5. Tighten
    Tighten the brake pedal-to-pedal bracket nut to 22 N·m (16 lb ft).

  5. Install the pushrod to the pedal with the pin and the retaining ring.

    6. Object Number: 1242051 Size: SH
  6. Install the spring on the shaft in its original position.
  7. Install the stop lamp switch. Refer to Stop Lamp Switch Replacement.

    8. Object Number: 1242050 Size: SH
  8. Install the trim panel with the screws.

    9. Tighten
    Tighten the trim panel screws to 7 N·m (62 lb in).