GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0645: Air Conditioning (A/C) Clutch Relay Control Circuit

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

A/C Relay Coil Ignition

2

2

--

--

A/C Relay Switch B+

2

2

--

--

A/C Relay Control

P0645

P0645

P0645

--

A/C Clutch Control

2

2

1

--

A/C Compressor Clutch Ground

--

2

2

--

1. A/C Clutch Always Engaged

2. A/C Clutch Inoperative

Circuit/System Description

When the A/C switch is pressed, the HVAC control assembly sends a discrete signal to the engine control module (ECM) for an A/C request. This input will request the ECM to ground the A/C compressor clutch relay control circuit, which will energize the A/C relay. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch assembly.

Conditions for Running the DTC

    • The ignition voltage is between 11-18 volts.
    • The engine speed is more than 400 RPM.
    • An A/C request is made.

Conditions for Setting the DTC

    • A short to ground on the A/C compressor clutch relay control circuit
    • A short to voltage on the A/C compressor clutch relay control circuit
    • An open circuit on the A/C compressor clutch relay control circuit or relay
    • An internally shorted or excessively low resistance A/C clutch relay coil

Action Taken When the DTC Sets

The A/C relay is commanded OFF.

Conditions for Clearing the DTC

The history DTC will clear after 40 fault-free ignition cycles.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Air Delivery Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Testing

  1. Ignition OFF, disconnect the A/C relay.
  2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 86 and ground.
  3. If the test lamp illuminates, test the control circuit for a short to voltage.
  4. Verify that a test lamp illuminates between the ignition circuit terminal 85 and ground.
  5. If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance. If the circuit tests normal and ignition circuit fuse is open, replace the A/C relay.
  6. Verify that a test lamp illuminates between the relay B+ circuit terminal 30 and ground.
  7. If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resistance. If the circuit tests normal and B+ circuit fuse is open, replace the A/C relay.
  8. Disconnect the harness connector at the A/C clutch coil.
  9. Test for less than 1 ohm between the ground circuit terminal 2 and ground.
  10. If greater than the specified range, test the ground circuit for an open/high resistance.
  11. Connect the harness connector at the A/C clutch coil.
  12. Connect a 10-amp fused jumper wire between the B+ circuit terminal 30 and control circuit terminal 87. Verify the A/C clutch is activated.
  13. If the A/C clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C clutch.
  14. Connect a test lamp between the ignition circuit terminal 85 and the control circuit terminal 86.
  15. Command the A/C relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
  16. If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.
    If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.
  17. If all circuits test normal, test or replace the A/C relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Relay Replacement
    •  Control Module References for ECM replacement, setup, and programming