GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Aveo 🢒 Preface 🢒 Dangers, Warnings, and Cautions 🢒 Headlamp Replacement

Headlamp Replacement Notchback

Removal Procedure

    Object Number: 1722974 Size: SH
  1. Remove the headlamp mounting bolts.
  2. Disconnect the electrical connectors.

    3. Object Number: 1722976 Size: SH
  3. Remove the headlamp assembly.
  4. Remove the cap concealing the headlamp bulb.
  5. Disconnect the headlamp bulb electrical connector.
  6. Remove the retaining wire.
  7. Remove the headlamp bulb.

Installation Procedure

    Object Number: 1722976 Size: SH
  1. Install the headlamp bulb.
  2. Install the retaining wire.
  3. Connect the headlamp bulb electrical connector.
  4. Install the cap concealing the headlamp bulb.

    5. Object Number: 1722974 Size: SH
  5. Connect the electrical connectors.

    6. Caution: Refer to Fastener Caution in the Preface section.

  6. Install the headlamp assembly with the bolts and tighten to 6 N·m (53 lb in).

Headlamp Replacement Hatchback

Removal Procedure

    Object Number: 1248410 Size: SH
  1. Remove the headlamp mounting bolts.
  2. Disconnect the electrical connectors.

    3. Object Number: 1248412 Size: SH
  3. Remove the headlamp assembly.
  4. Remove the cap concealing the headlamp bulb.
  5. Disconnect the headlamp bulb electrical connector.
  6. Remove the retaining wire.
  7. Remove the headlamp bulb.

Installation Procedure

    Object Number: 1248412 Size: SH
  1. Install the headlamp bulb.
  2. Install the retaining wire.
  3. Connect the headlamp bulb electrical connector.
  4. Install the cap concealing the headlamp bulb.

    5. Object Number: 1248410 Size: SH
  5. Connect the electrical connectors.

    6. Caution: Refer to Fastener Caution in the Preface section.

  6. Install the headlamp assembly with the bolts and tighten to 6 N·m (53 lb in).