Disassemble Procedure
- Disconnect the negative battery cable.
- Disconnect the plastic cover.
- Disconnect the wire harnesses, including
• | Throttle Position (TP) Sensor |
• | Idle Air Control (IAC) Motor |
• | Manifold Absolute Pressure (MAP) Sensor |
• | Intake manifold tuning valve assembly |
- Disconnect the throttle and cruise cable from the upper intake manifold.
- Disconnect the ignition coil.
- Disconnect the crankcase ventilation hose at the upper intake manifold.
- Disconnect the vacuum hoses at front and rear of upper intake manifold.
- Disconnect the air cleaner snorkel.
- Disconnect the upper intake manifold bolts and studs.
Mark the location of all studs for proper reassembly.
Important: Do Not attempt to disassemble the Central MFI assembly, it is serviceable as an assembly.
- Disconnect the upper intake manifold. Refer to Fuel Pressure Relief Procedure before disconnecting the fuel lines.
Removal Procedure
- Remove the injector wiring harness connector at Central MFI assembly.
- Remove the fuel fitting clip and discard.
- Remove the fuel inlet and return tube and fitting assembly. Discard the O-ring seals.
- Remove the Central MFI assembly.
• | Squeeze the poppet nozzle locking tabs together while lifting nozzle out of casting socket. |
• | After removing the six poppet nozzles, lift the Central MFI assembly out of casting. |
Assemble Procedure
- Connect the Central MFI assembly.
• | Align the Central MFI assembly grommet with the casting grommet slots and push down until it is seated in bottom guide hole. |
• | Push poppet nozzles into casting sockets. |
• | Inspect the poppet nozzles they must be firmly seated and locked in casting sockets. |
- Connect the fuel inlet and return tube and fitting assembly. Install the new O-ring seals coated with clean engine oil.
Important: Test for fuel leakage. Pressurize fuel system, verify no fuel leakage at inlet and return tube to Central MFI unit.
- Connect the new fuel fitting clip.
Installation Procedure
- Install the upper intake manifold gasket with green sealing lines facing up.
- Install the upper intake manifold.
Use care not to pinch the injector wires between the upper and lower intake manifolds.
- Install the upper intake manifold bolts. Use the marks made at disassembly for proper stud location.
Tighten
Tighten the bolts to 10 N·m (88 lb in). Using the sequence shown.
- Install the crankcase ventilation hose to upper intake manifold.
- Install the vacuum hoses to front and rear of upper intake manifold.
- Install the throttle and cruise cable to upper intake manifold.
- Install the ignition coil.
- Install the air cleaner tube.
- Install the wiring harnesses, including:
• | Throttle Position (TP) sensor |
• | Idle Air Control (IAC) motor |
• | Manifold Absolute Pressure (MAP) sensor |
• | Intake manifold tuning valve assembly. |
- Install the plastic cover.