Step
| Action
| Value(s)
| Yes
| No
|
DEFINITION: The objective of this check is to identify and repair potential
leaks and/or blockages in the automatic level control system air path.
|
1
|
- Disconnect the electrical connection to the automatic level control
air compressor and the automatic level control solenoid valve.
- Disconnect the air line from the automatic level control air dryer
and connect the air line to the J 22124-B
on the side opposite the toggle valve. Close the toggle
valve (down position).
- Apply service air pressure to J 22124-B
service valve until the gauge reads 550 kPa (80 psi).
- Monitor the J 22124-B
gauge pressure for 1 minute.
Do the air sleeves on both shocks inflate and lift the vehicle and does
the system maintain pressure?
| --
| Go to
Step 2
| Go to
Step 8
|
2
|
- Slowly release pressure from the system using the J 22124-B
service valve.
- Connect the fused jumpers to the automatic level control solenoid
valve, terminal A to ground and terminal B to B+.
- Apply service air pressure to the J 22124-B
service valve until the gauge reads 550 kPa (80 psi).
Does the air sleeve on either shock inflate?
| --
| Go to
Step 3
| Go to
Step 4
|
3
|
- Replace the automatic level control solenoid valve solenoid. Refer
to
Automatic Level Control Solenoid Valve Replacement
.
- Perform the automatic level control system operation check in
order to verify the repair. Refer to
Automatic Level Control System Operation Check
.
Is the repair complete?
| --
| Go to
Step 4
| --
|
4
|
- Disconnect the small air line connector from the automatic level
control solenoid valve.
- Monitor the J 22124-B
gauge pressure for 1 minute.
Does the pressure leak down within 1 minute?
| --
| Go to
Step 3
| Go to
Step 5
|
5
| Depress the core of the automatic
level control solenoid inflator fill valve.
Is the pressurized air available at the automatic level control solenoid
inflator fill valve?
| --
| Go to
Step 6
| Go to
Step 3
|
6
| Inspect the automatic
level control air compressor filter hose for leaks, kinks or blockages.
Did you find any problems?
| --
| Go to
Step 7
| System OK
|
7
|
- Replace the automatic level control air compressor filter hose.
Refer to
Automatic Level Control Air Filter Hose Replacement
.
- Perform the automatic level control system operation check in
order to verify the repair. Refer to
Automatic Level Control System Operation Check
.
Is the repair complete?
| --
| Go to
Step 8
| --
|
8
|
- Check the following items for poor air line connections:
• | The crossover air line tee |
• | The automatic level control solenoid valve |
• | Check for kinks in the air line and proceed if OK. |
- Slowly release pressure from the system using the J 22124-B
service valve. Disconnect the J 22124-B
.
- Disconnect the air lines at both shock absorbers.
- Connect the right hand shock absorber to the J 22124-B
on the side opposite the toggle valve.
Close the toggle valve (down position).
- Apply service air to the J 22124-B
service valve until the gauge reads 550 kPa (80 psi).
- Monitor the J 22124-B
gauge pressure for 1 minute.
- Repeat the procedure for the left hand shock absorber.
Does either shock absorber not inflate or leak down within 1 minute?
| --
| Go to
Step 9
| Go to
Step 10
|
9
|
- Replace the shock absorber. Refer to
Shock Absorber Replacement
in Rear Suspension.
- Perform the automatic level control system operation check in
order to verify the repair. Refer to
Automatic Level Control System Operation Check
.
Is the repair complete?
| --
| Go to
Step 10
| --
|
10
|
- Slowly release pressure from the system using the J 22124-B
. Disconnect the J 22124-B
.
- Connect the air line to the shock absorbers.
- Disconnect the body harness air line from the crossover air line
tee.
- Connect the crossover air line tee to the J 22124-B
on the side opposite the toggle valve.
Close the toggle valve (down position).
- Apply service air to the J 22124-B
service valve until the gauge reads 550 kPa (80 psi).
- Monitor the J 22124-B
gauge pressure for 1 minute.
Does either shock absorber not inflate or does the system leak down
within 1 minute?
| --
| Go to
Step 11
| Go to
Step 12
|
11
|
- Replace the crossover air line assembly. Refer to
Air Tube Replacement
.
- Perform the automatic level control system operation check in
order to verify the repair. Refer to
Automatic Level Control System Operation Check
.
Is the repair complete?
| --
| Go to
Step 12
| --
|
12
|
- Slowly release pressure from the system using the J 22124-B
service valve. Disconnect the J 22124-B
.
- Connect the body harness air line to the crossover air line tee.
- Disconnect the small air line connector from the inflator solenoid.
- Connect the small air line connector to the J 22124-B
on the side opposite the toggle
valve. Close the toggle valve (down position).
- Apply service air to the J 22124-B
service valve until the gauge reads 550 kPa (80 psi).
- Monitor the J 22124-B
gauge pressure for 1 minute.
Does either shock absorber not inflate or does the system leak down
within 1 minute?
| --
| Go to
Step 13
| Go to
Step 14
|
13
|
- Replace the jumper air line from the solenoid to the crossover
air line tee. Refer to
Air Tube Replacement
.
- Perform the automatic level control system operation check to
verify the repair. Refer to
Automatic Level Control System Operation Check
.
Is the repair complete?
| --
| Go to
Step 14
| --
|
14
|
- Slowly release pressure from the system using the J 22124-B
service valve. Disconnect the J 22124-B
.
- Disconnect the small air line connector from the inflator solenoid.
- Disconnect the large air line connector from the inflator solenoid.
- Connect the large fitting on the inflator solenoid to the J 22124-B
on the side opposite
the toggle valve. Close the toggle valve (down position).
- Apply service air to the J 22124-B
service valve until the gauge reads 550 kPa (80 psi).
Does either shock absorber not inflate or does the system leak down
within 1 minute?
| --
| Go to
Step 3
| Go to
Step 15
|
15
|
- Replace the jumper air line from the automatic level control solenoid
valve to the automatic level control air dryer. Refer to
Air Tube Replacement
.
- Perform the automatic level control system operation check in
order to verify the repair. Refer to
Automatic Level Control System Operation Check
.
Is the repair complete?
| --
| System OK
| --
|