Circuit Description
The range/mode switch circuit consists of four normally open switches. The transfer case shift control module supplies a regulated 8 volts DC to the switch through the 8-volt reference circuit. The current travel through a 9.09 K ohms resistor located inside the switch. Then returns current to the transfer case shift control module through the switch signal circuit.
The transfer case shift control module constantly monitors this signal voltage to determine the condition of the mode switch circuit. If no buttons are pressed, and the transfer case shift control module detects a voltage level outside the possible range approximately -0.5 to +1.0 volts for longer than 5 minutes, the transfer case shift control module will set this DTC or if a button is held down or sticks for a period longer than 5 minutes.
When each of the switches is depressed they will complete a circuit through their own specific resistor. The transfer case shift control module continuously monitors the switch input to determine whether the 4HI, AUTO 4WD, 2HI, and 4LO button selections are made by the driver. Neutral may be obtained if the following conditions are met:
| • | The engine is running. |
| • | The automatic transmission is in neutral or the clutch pedal is depressed on a manual transmission application. |
| • | The vehicle speed is below 5 km/h (3 mph). |
| • | The transfer case is in the 2HI mode. |
Once these conditions have been met, pressing and holding both the 2HI and 4LO buttons for 10 seconds will shift the transfer case into neutral, turning on the red neutral indicator lamp.
Conditions for Running the DTC
| • | The ignition is ON. |
| • | System voltage is 9-16 volts. |
Conditions for Setting the DTC
| • | The system constantly monitors the voltage on the switch signal circuit. |
| • | If the system detects a voltage level outside the possible range produced when no buttons are depressed, approximately -0.5 to +1.0 volts, the DTC is logged. |
Action Taken When the DTC Sets
| • | All shifting is disabled. |
| • | The SERVICE 4WD indicator remains illuminated for the remainder of the current ignition cycle. |
Conditions for Clearing the DTC
| • | The transfer case shift control module clears the current DTC if the condition for setting the DTC no longer exists. |
| • | A history DTC clears after 100 consecutive ignition cycles without a fault present. |
| • | History DTCs can be cleared using a scan tool. |
Test Description
The numbers below refer to the step numbers on the diagnostic table.
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This step tests for proper operation of the transfer case mode select switch.
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This step tests for proper voltage supply to the transfer case mode select switch.
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This step tests the transfer case mode select switch for proper resistance values in all switch states.
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This step tests the switch signal circuit for a short to voltage.
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This step tests the switch signal circuit for an open or a short to ground.
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This step tests the switch signal circuit for a short to the 8 V Reg circuit.
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This step determines whether the 8 V Reg circuit is greater than or less than the specified voltage.
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This step tests the 8 V Reg circuit for a short to voltage.
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This step tests the 8 V Reg circuit for a short to ground.
Step | Action | Values | Yes | No |
|---|---|---|---|---|
Schematic Reference: Transfer Case Control Schematics Connector End View Reference: Transfer Case Control Connector End Views | ||||
1 | Did you perform the Diagnostic System Check - Transfer Case? | -- | Go to Step 2 | |
|
Important: Neutral Range is only obtained by pressing and holding both the 2 HI and the 4 LO buttons simultaneously for 10 seconds. Refer to Circuit Description.
Does the scan tool indicate that the mode switch selected data parameter is indicating the correct state? | -- | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 | |
Is the voltage within the specified values? | 7-9 V | Go to Step 4 | Go to Step 8 | |
Does the DMM indicate all resistance values within the specified ranges? | Normal: 8.63-9.54 Kohms Auto 4 WD: 61.7-68.1 ohms 4 HI: 656-670 ohms 2 HI: 1.50-1.53 Kohms 4 LO: 2.32-2.37 Kohms Neutral: 1.015-1.035 Kohms | Go to Step 5 | Go to Step 11 | |
Did you find and correct the condition? | -- | Go to Step 13 | Go to Step 6 | |
Test the switch signal circuit for an open or a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 13 | Go to Step 7 | |
Test the switch signal circuit for a short to the 8-volt reference circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 13 | Go to Step 12 | |
Was the voltage measured in Step 3 greater than the specified value? | 9 V | Go to Step 9 | Go to Step 10 | |
Did you find and correct the condition? | -- | Go to Step 13 | Go to Step 12 | |
Did you find and correct the condition? | -- | Go to Step 13 | Go to Step 12 | |
11 | Replace the transfer case shift control switch. Refer to Transfer Case Shift Control Switch Replacement . Did you find and correct the condition? | -- | Go to Step 13 | -- |
12 | Replace the transfer case shift control module. Refer to Transfer Case Shift Control Module Replacement . Did you find and correct the condition? | -- | Go to Step 13 | -- |
13 |
Does the DTC set? | -- | Go to Step 2 | System OK |
