GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Caution: As long as there is pressure in the cooling system, the temperature can be considerably higher than the boiling temperature of the solution in the radiator without causing the solution to boil. Removal of the pressure cap while the engine is hot and pressure is high will cause the solution to boil instantaneously -- possibly with explosive force -- spewing the solution over the engine, fenders and the person removing the cap.


    Object Number: 444792  Size: SH
  1. Disconnect the breather tube at the air cleaner outlet duct.

  2. Object Number: 312278  Size: SH
  3. Remove the air cleaner outlet duct retaining wingnut.

  4. Object Number: 10940  Size: SH
  5. Disconnect the IAT sensor harness connector.

  6. Object Number: 424556  Size: SH
  7. Remove the air cleaner outlet duct from the throttle body.
  8. Remove the coolant from the radiator so that the level is below the hoses being removed. Refer to Cooling System Draining and Filling .
  9. Remove the radiator inlet hose from the support.

  10. Object Number: 714133  Size: SH
  11. Remove the radiator inlet hose from the radiator.

  12. Object Number: 714135  Size: SH
  13. Remove the radiator inlet hose from the coolant outlet.
  14. Remove the radiator inlet hose.

Installation Procedure

    Important:  Install hoses on dry, unpainted surfaces in order to ensure proper sealing.

  1. Place the radiator hose clamps loosely, on the ends of the hoses.

  2. Object Number: 714135  Size: SH
  3. Connect the radiator inlet hose to the radiator.

  4. Object Number: 714133  Size: SH
  5. Connect the radiator inlet hose to the coolant outlet.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. If service type radiator hose clamps are used:
  8. Tighten
    Tighten the radiator hose clamps to 2.5 N·m (22 lb in).

  9. Install the radiator inlet hose to the support.
  10. Refill the cooling system to the proper level. Refer to Cooling System Draining and Filling .
  11. Notice: 

       • Handle the MAF sensor carefully.
       • Do not drop the MAF sensor in order to prevent damage to the MAF sensor.
       • Do not damage the screen located on the air inlet end of the MAF.
       • Do not touch the sensing elements.
       • Do not allow solvents and lubricants to come in contact with the sensing elements.
       • Use a small amount of a soap based solution in order to aid in the installation.


    Object Number: 424556  Size: SH
  12. Install air cleaner outlet duct to throttle body.
  13. Install air cleaner outlet duct to MAF sensor.
  14. Tighten
    Tighten the hose clamp to 4 N·m (32 lb in).


    Object Number: 10940  Size: SH
  15. Connect the IAT sensor harness connector.

  16. Object Number: 312278  Size: SH
  17. Install the air cleaner outlet duct retaining wingnut.
  18. Tighten
    Tighten the wingnut to 2 N·m (18 lb in).


    Object Number: 444792  Size: SH
  19. Connect the breather tube to the air cleaner outlet duct.
  20. Inspect the cooling system for leaks.