Tools Required

1. Install a new small tapered bearing. Use the J 39473 with V-blocks and a hydraulic press.

Important: Do the following when installing the 5TH/6TH speed synchronizer assembly:

1. Start the press operation.
2. Stop pressing before the keys engage the blocking ring slots.
3. Lift and rotate the 5TH speed gear in order to engage the keys with the blocking ring.
4. Continue pressing until the synchronizer is seated.



2. Install the following parts:

2.1.	The 5TH speed drive gear caged needle bearing

2.2.	The 5TH speed drive gear

2.3.	The 5TH speed drive gear blocking ring

2.4.	The 5TH/6TH speed synchronizer assembly (The ID groove on the sleeve faces 5TH speed gear.) Use the J 5590 and a hydraulic press




3. Install the following parts:

3.1.	A new 5TH/6TH speed synchronizer retainer ring

3.2.	The 6TH speed drive gear blocking ring




4. Install the following parts:

4.1.	The 6TH speed drive gear spacer

4.2.	The 6TH speed drive gear caged needle bearing

4.3.	The 6TH speed drive gear




5. Install the 6TH speed drive gear thrust washer.



6. Install the 5TH/6TH speed shift fork.