GM Service Manual Online
For 1990-2009 cars only

Object Number: 21647  Size: SF
Engine Controls Components
MAF, EVAP and EGR
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

Ignition voltage is supplied directly to the EGR vacuum control signal solenoid valve. The PCM controls the solenoid by grounding the control circuit via an internal switch called a driver. The primary function of the driver is to supply the ground for the component being controlled. Each driver has a fault line which is monitored by the PCM. When the PCM is commanding a component ON, the voltage of the control circuit should be low (near 0 volts). When the PCM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be high (near battery voltage). If the fault detection circuit senses a voltage other than what is expected, the fault line status will change causing the DTC to set.

Conditions for Setting the DTC

    • Engine speed greater than 600 RPM.
    • The PCM detects that the commanded state of the driver and the actual state of the control circuit do not match.
    • Condition must be present for a minimum of 25.5 seconds.

Action Taken When the DTC Sets

    • The PCM will illuminate the Malfunction Indicator Lamp (MIL) on the second consecutive drive trip that the diagnostic runs and fails.
    • The PCM will record operating conditions at the time the diagnostic fails. The first time the diagnostic fails, this information will be stored in Failure Records. If the diagnostic reports a failure on the second consecutive drive trip, the operating conditions at the time of failure will be written to Freeze Frame and the Failure record will be updated.

Conditions for Clearing the MIL/DTC

    • The PCM will turn the MIL OFF after three consecutive drive trips that the diagnostic runs and does not fail.
    • A last test failed (Current DTC) will clear when the diagnostic runs and does not fail.
    • A History DTC will clear after forty consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • PCM battery voltage is interrupted.
    • Using a Scan tool.

Diagnostic Aids

Using Freeze Frame and/or Failure Records data may aid in locating an intermittent condition. If the DTC cannot be duplicated, the information included in the Freeze Frame and/or Failure Records data can be useful in determining how many miles since the DTC set. The Fail Counter and Pass Counter can also be used to determine how many ignition cycles the diagnostic reported a pass and/or a fail. Operate vehicle within the same freeze frame conditions (RPM, load, vehicle speed, temperature etc.) that were noted. This will isolate when the DTC failed.

For intermittents, refer to Symptoms .

Test Description

Number(s) below refer to step numbers on the diagnostic table.

  1. Listen for an audible click when the solenoid operates. Be sure that both the ON and the OFF states are commanded. Repeat the commands as necessary.

  2. This check can detect a partially shorted coil which would cause excessive current flow. Leaving the circuit energized for 2 minutes allows the coil to warm up. When warm the coil may open (Amps drop to 0), or short (goes above .75 Amp).

  3. If no trouble is found in the control circuit or the connection at the PCM, the PCM may be faulty, however, this is an extremely unlikely failure.

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Turn the ignition ON, engine OFF.
  2. Using a Scan tool, command the solenoid ON and OFF.

Does the solenoid turn ON and OFF with each command?

--

Go to Step 3

Go to Step 5

3

  1. Turn the ignition OFF.
  2. Disconnect the PCM connector containing the solenoid control circuit
  3. Turn the ignition ON.
  4. Using DVM J 39200 on 10 Amp scale, measure current from the solenoid control circuit in the PCM harness connector to ground for 2 minutes.

Does the current draw measure less than the specified value shown (but not 0)?

0.75 A

Go to Diagnostic Aids

Go to Step 4

4

  1. Turn the ignition OFF.
  2. Disconnect the solenoid.
  3. Using DVM J 39200, measure resistance from the solenoid control circuit in the PCM harness connector to ground.

Does the DVM display infinite resistance?

--

Go to Step 12

Go to Step 10

5

  1. Turn the ignition OFF.
  2. Disconnect the solenoid.
  3. Connect test light J 34142-B between the terminals in the solenoid harness connector.
  4. Turn the ignition ON.
  5. Using a Scan tool, command the solenoid ON and OFF.

Does the test light turn ON and OFF with each command?

--

Go to Step 8

Go to Step 6

6

With the test light connected to ground, probe the ignition feed circuit in the solenoid harness connector.

Does the test light illuminate?

--

Go to Step 7

Go to Step 11

7

  1. Turn the ignition OFF.
  2. Reconnect the solenoid.
  3. Disconnect the PCM connector containing the solenoid control circuit.
  4. Turn the ignition ON.
  5. With a fused jumper wire connected to ground, probe the solenoid control circuit in the PCM harness connector.

Does the solenoid operate?

--

Go to Step 9

Go to Step 10

8

Check the connections at the solenoid.

Was a problem found and corrected?

--

Go to Step 14

Go to Step 12

9

Check the connections at the PCM.

Was a problem found and corrected?

--

Go to Step 14

Go to Step 13

10

Repair the faulty solenoid control circuit.

Is the action complete?

--

Go to Step 14

--

11

Repair the faulty solenoid ignition feed circuit.

Is the action complete?

--

Go to Step 14

--

12

Replace the solenoid.

Is the action complete?

--

Go to Step 14

--

13

Important:: Replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming .

Replace the PCM.

Is the action complete?

--

Go to Step 14

--

14

  1. Using the scan tool, select DTC, Clear Info.
  2. Start the engine and idle at normal operating temperature.
  3. Select DTC, Specific, then enter the DTC number which was set.
  4. Operate vehicle within the conditions for setting this DTC as specified in the supporting text, if applicable.

Does the scan tool indicate that this test ran and passed?

--

Go to Step 15

Go to Step 2

15

Using the scan tool, select Capture Info, Review Info.

Are any DTCs displayed that have not been diagnosed?

--

Go to the applicable DTC table

System OK