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SMU - Second Design Connecting Rod Bolt and Torque Specification

Subject:Second Design Connecting Rod Bolt and Torque Specification

Models:1997-99 Chevrolet Corvette
1998-99 Chevrolet Camaro
1998-99 Pontiac Firebird
1999 Chevrolet and GMC C/K Models (Silverado and Sierra)
with 4.8 L, 5.3 L, 5.7 L, or 6.0 L V8 Engine (VINs V, T, G, U -- RPOs LR4, LM7, LS1, LQ4)



This bulletin is being issued to revise the Fastener Tightening Specifications and the Piston, Connecting Rod, and Bearing Installation procedures in Section 6 Engine Mechanical of the Service Manual. A second design connecting rod bolt will be introduced for the 1999 model year. Either design bolt, (when used in pairs and properly tightened) may be used with 1997-99 connecting rods. Add the second design bolt description and torque specifications to the appropriate Service Manual information.


Object Number: 568498  Size: SH

Identify the type of connecting rod bolt.

    • The first design connecting rod bolt (1) can be identified by a single dimple/mark on the head of the bolt and no retaining sleeve (3) on the bolt shank.
    • The second design connecting rod bolt (2) can be identified by two dimples/marks on the head of the bolt and a retaining sleeve (3) on the bolt shank.

Important: When replacing the connecting rod bolts, both bolts MUST be of the same design for each connecting rod assembly. The use of different design connecting rod bolts on the same connecting rod may lead to uneven clamploads and/or connecting rod bearing bore distortion.

Install the bearing, cap, and bolts.

Tighten

    • Tighten the first design bolts:
        First pass evenly to 20 N·m (15 lb ft).
        Final pass to 60 degrees using the J 36660.
    • Tighten the second design bolts:
        First pass evenly to 20 N·m (15 lb ft).
        Final pass to 75 degrees using the J 36660.