GM Service Manual Online
For 1990-2009 cars only

Radiator Outlet Hose Replacement 5.7L Engine

Removal Procedure


    Object Number: 208553  Size: SH
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Disconnect the following electrical connectors:
  3. • Intake air temperature sensor
    • Mass airflow sensor

    Object Number: 208569  Size: SH
  4. Remove the air cleaner outlet duct.

  5. Object Number: 221671  Size: SH
  6. Reposition the radiator outlet hose clamp from the water outlet.
  7. Remove the radiator outlet hose from the water outlet.
  8. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  9. Object Number: 349797  Size: SH
  10. Reposition the radiator outlet hose clamp from the radiator.
  11. Remove the radiator outlet hose (2) from the radiator.

Installation Procedure


    Object Number: 349797  Size: SH
  1. Install the radiator outlet hose (2) to the radiator.
  2. Reposition the radiator outlet hose clamp to the radiator.
  3. Lower the vehicle.

  4. Object Number: 221671  Size: SH
  5. Install the radiator outlet hose to the water outlet.
  6. Reposition the radiator outlet hose clamp to the water outlet.

  7. Object Number: 208569  Size: SH
  8. Install the air cleaner outlet duct.

  9. Object Number: 208553  Size: SH
  10. Connect the following electrical connectors:
  11. • Intake air temperature sensor
    • Mass air flow sensor
  12. Fill the cooling system. Refer to Cooling System Draining and Filling .

Radiator Outlet Hose Replacement 3.8L Engine

Removal Procedure


    Object Number: 208554  Size: SH
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Disconnect the intake air temperature sensor electrical connector.

  3. Object Number: 554755  Size: SH
  4. Loosen the air duct clamp.
  5. Remove the intake air duct resonator.

  6. Object Number: 221689  Size: SH
  7. Reposition the radiator outlet hose clamp from the water pump.
  8. Remove the radiator outlet hose from the water pump.
  9. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  10. Object Number: 349794  Size: SH
  11. Reposition the radiator outlet hose clamp from the radiator.
  12. Remove the radiator outlet hose (2) from the radiator.
  13. Remove the radiator outlet hose support from the fan shroud.

Installation Procedure


    Object Number: 349794  Size: SH
  1. Install the radiator outlet hose support to the fan shroud.
  2. Install the radiator outlet hose (2) to the radiator.
  3. Reposition the radiator outlet hose clamp to the radiator.
  4. Lower the vehicle.

  5. Object Number: 221689  Size: SH
  6. Install the radiator outlet hose to the water pump.
  7. Position the radiator outlet hose to the water pump.

  8. Object Number: 554755  Size: SH
  9. Install the intake air duct resonator.
  10. Tighten the air duct clamp.

  11. Object Number: 208554  Size: SH
  12. Connect the intake air temperature sensor electrical connector.
  13. Connect the mass air flow electrical connector.
  14. Fill the cooling system. Refer to Cooling System Draining and Filling .