GM Service Manual Online
For 1990-2009 cars only

New Product Information F Car

The purpose of New Product Information is to highlight or indicate important product changes from the previous model year.

Changes may include one or more of the following items:

    • Torque values and/or fastener tightening strategies
    • Changed engine specifications
    • New sealants and/or adhesives
    • Disassembly and assembly procedure revisions
    • Engine mechanical diagnostic procedure revisions
    • New special tools required
    • A component comparison from the previous year

Torque Values and/or Fastener Tightening Strategies

    • The new service thread repair tools and service procedures are identified.
        Refer to Thread Repair , Thread Repair Specifications , and Fastener Tightening Specifications for additional information.
    • A second design connecting rod bolt may be used. The proper fastener tightening value MUST be used with the correct bolt.
        Refer to Piston, Connecting Rod, and Bearing Installation .

New Sealants and/or Adhesives

Canadian SPO part numbers have been added. Refer to Sealers, Adhesives, and Lubricants .

Disassembly and Assembly Procedure Revisions

    • The piston, pin, and connecting rod are to be serviced as an assembly.
    • Newer design pistons have a graphite coated piston skirt. The coated skirt outside diameter (OD) may be slightly larger than the cylinder bore inside diameter (ID) and the piston assembly may have a slight interference fit to the cylinder bore during initial installation.

Engine Mechanical Diagnostic Procedure Revisions

All diagnosis on a vehicle should follow a logical process. Strategy based diagnostics is a uniform approach for repairing all systems. The diagnostic flow may always be used in order to resolve a system problem. The diagnostic flow is the place to start when repairs are necessary. For a detailed explanation, refer to Strategy Based Diagnosis in General Information or Diagnostic Starting Point - Engine Mechanical in Engine Mechanical.

New Special Tools Required

    • The proper thread repair procedures for aluminum cylinder blocks and cylinder heads have been added. Refer to Thread Repair .
    • J 42078 is not required for installation of the second design seal and shim assembly.

A Component Comparison from the Previous Year

    • All applications use the two-point engine coolant air bleed pipe system.
    • All applications have a second design piston, with a graphite coated skirt.

New Product Information Y Car

The purpose of New Product Information is to highlight or indicate important product changes from the previous model year.

Changes may include one or more of the following items:

    • Torque values and/or fastener tightening strategies
    • Changed engine specifications
    • New sealants and/or adhesives
    • Disassembly and assembly procedure revisions
    • Engine mechanical diagnostic procedure revisions
    • New special tools required
    • A component comparison from the previous year

Torque Values and/or Fastener Tightening Strategies

    • Certain fasteners should not be reused. Bolts, studs, or other fasteners that must be replaced will be called out in the specific service procedure.
        Refer to Thread Repair , Thread Repair Specifications , or Fastener Tightening Specifications .
    • A second design connecting rod bolt may be used. The proper fastener tightening value MUST be used with the correct bolt.
        Refer to Piston, Connecting Rod, and Bearing Installation .

New Special Tools Required

J 42078 is not required for installation of the second design seal and shim assembly.

Changed Engine Specifications

    • The LS6 has a new design valve spring.
    • The LS6 has a new design camshaft with new lobe lift specifications.
        Refer to Engine Mechanical Specifications .

New Sealants and/or Adhesives

Canadian SPO part numbers have been added. Refer to Sealers, Adhesives, and Lubricants .

Disassembly and Assembly Procedure Revisions

    • The piston, pin, and connecting rod are to be serviced as an assembly.
    • Newer design pistons have a graphite coated piston skirt. The coated skirt outside diameter (OD) may be slightly larger than the cylinder bore inside diameter (ID) and the piston assembly may have a slight interference fit to the cylinder bore during initial installation.

Engine Mechanical Diagnostic Procedure Revisions

All diagnosis on a vehicle should follow a logical process. Strategy Based Diagnostics is a uniform approach for repairing all systems. The diagnostic flow may always be used in order to resolve a system problem. The diagnostic flow is the place to start when repairs are necessary. For a detailed explanation, refer to Strategy Based Diagnosis in General Information or Diagnostic Starting Point - Engine Mechanical in Engine Mechanical.

A Component Comparison from the Previous Year

    • The LS6 has a new design camshaft with changed lobe lift specifications.
    • The LS6 valves are of a hollow stem design. The exhaust valve is sodium filled for improved cooling.
    • Both the LS1 and LS6 applications use the two-point engine coolant air bleed pipe system.
    • All applications have a second design piston, with a graphite coated skirt.