Removal Procedure
Notice: Avoid spilling brake fluid onto painted surfaces, electrical connections,
wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion
to electrical components. If any brake fluid comes in contact with painted
surfaces, immediately flush the area with water. If any brake fluid comes
in contact with electrical connections, wiring, or cables, use a clean shop
cloth to wipe away the fluid.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the front tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires
and Wheels.
- Clean all dirt and foreign
material from the front brake pipe and the front brake hose fitting bolt (2).
- Remove the front brake pipe from the front brake hose.
• | Use a backup wrench on the hose fitting. |
• | Do not bend the front brake hose bracket or front brake pipe. |
- Remove the brake hose retainer from the hose fitting at the brake
hose bracket.
- Remove the brake hose (5) from the brake hose bracket.
- Remove the following components from the front brake caliper (4):
• | The brake hose fitting bolt |
• | The two brake hose fitting gaskets |
- Discard the brake hose fitting gaskets.
Installation Procedure
- Lubricate the brake hose
fitting bolt (2) threads with clean brake fluid.
- Install the following components to the front caliper (4):
• | The brake hose retaining clip |
• | Two new brake hose fitting gaskets |
• | The brake hose fitting bolt |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Ensure that the
hose fitting flange engages the front caliper orientation ledge.
Tighten
Tighten the front brake hose fitting bolt to 55 N·m (41 lb ft).
- Install the brake hose (5) into the brake hose bracket.
Ensure that there are no kinks in the brake hose.
- Install the brake hose retainer at the brake hose bracket.
- Install the front brake pipe to the brake hose.
- Use a backup wrench on the hose fitting. Ensure that the brake
hose does not contact any part of the suspension.
Tighten
Tighten the front brake pipe tube nut to 15 N·m (11 lb ft).
- Inspect the hose under full right and full left turn conditions.
- Bleed the brake hydraulic system. Refer to
Hydraulic Brake System Bleeding
.
- Install the front tire and the wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires
and Wheels.
- Lower vehicle.