Removal Procedure
- Lower the folding top halfway down and prop the top with a suitable
support.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove the outer arm weatherstrip.
- Remove the outer arm weatherstrip retainer. Refer to
Front Side Door Window Upper Rear Weatherstrip Retainer Replacement
.
- Remove the quarter window filler bolts (4).
- Remove the quarter window filler (2).
- Remove the cover from the outer arm (1) by removing the
bolts and peeling the cover away from the adhesive.
- Remove the cover retainer cable.
- Remove the staples connecting the number 1, 2, 3,
and 4 bow position pad (10) to the number 3 bow (9).
Mark the location of the pad.
- Slide the plastic tackstrip along the
channel in the number 3 bow in order to reveal the bolts.
Remove the bolts (1) from the number 3 bow (2).
- Remove the bolts (13) and washers (4).
- Remove the side rail link (2) and the bushing (14)
from the outer arm (12).
- Remove the front side rail link (11) and bushing (8)
from the outer arm (12).
- Remove the pivot bracket locking pin (8)
and cylinder pivot pin (9).
- Remove the cylinder (6) from the outer arm (1).
- Remove the bolt (8) attaching
the outer arm (9) to the pivot bracket (2).
- Remove the outer arm pivot pin retainer (1).
- Remove the outer arm (9) with the inner arm link cam (12)
attached.
- Remove the quarter inner rear trim finish panel. Refer to
Cargo Area Side Trim Panel Replacement
in Interior Trim.
- Remove the speakers. Refer to
Radio Rear Speaker Replacement
in Interior
Trim.
- Remove the cylinder bolt.
- Remove the number 4 bow links. Refer to
Folding Top Bow Link Replacement
.
- Remove the side rail weatherstrip. Refer to
Front Side Door Window Upper Rear Weatherstrip Retainer Replacement
.
- Remove the side rail weatherstrip retainer. Refer to
Front Weatherstrip Replacement
.
- Remove the side rail garnish molding. Refer to
Windshield Pillar Garnish Molding Replacement
.
- Remove the bolts (10) and washers (4).
- Remove the side rail link (2) and the bushing (8)
from the side rail (1).
- Remove the pivot bracket nuts.
- Remove the pivot bracket (10).
- Remove the old adhesive from the outer arm (1).
Disassembly Procedure
- Remove the side rail link pivot bolt (11),
washer (10), and the rear side rail link nut (3).
- Remove the balance link part of the side rail link and the bushing (6)
from the idler link part of the pivot bracket.
Assembly Procedure
- Install the balance link and bushing (6)
to the idler link.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the side rail link pivot bolt (11), the washer (10),
and the rear side rail link nut (3).
Tighten
Tighten the bolt (11) to 17 N·m (13 lb ft).
Installation Procedure
- Use Hughes P/N HC-4183, 3M® P/N 8046, or equivalent
adhesive on headliner or top cover attaching surfaces.
- Install the pivot bracket (10).
- Install the pivot bracket nuts.
- Install the side rail link (2)
and bushing (8) to the side rail (1).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the bolts (10) and the washers (4).
Tighten
Tighten the bolts (10) to 17 N·m (13 lb ft).
- Install the side rail garnish molding. Refer to
Windshield Pillar Garnish Molding Replacement
in Interior Trim.
- Install the side rail weatherstrip retainer. Refer to
Folding Top Side Front Weatherstrip Replacement
.
- Install the side rail weatherstrip. Refer to
Front Side Door Window Upper Rear Weatherstrip Retainer Replacement
.
- Install the number 4 bow links. Refer to
Folding Top Bow Link Replacement
.
- Install the cylinder bolt.
Tighten
Tighten the bolt to 5 N·m (44 lb in).
- Install the speakers. Refer to
Radio Rear Speaker Replacement
.
- Install the quarter inner rear trim finish
panel. Refer to
Cargo Area Side Trim Panel Replacement
in Interior Trim.
- Install the outer arm (9) with the inner arm cam link (12)
attached.
- Install the outer arm pivot pin retainer (1).
- Install the bolt (8) attaching the outer arm (9)
to the pivot bracket (2).
Tighten
Tighten the bolt (8) to 17 N·m (13 lb ft).
- Install the cylinder (6) to the
outer arm (1).
- Install the cylinder pivot pin (9) and the pivot bracket
locking pin (8).
- Install the side rail link (2)
and bushing (14) to the outer arm (12).
- Install the bolt (13) and washer (4) and attaching
the front side rail link (11) and bushing (8) to the outer arm (12).
Tighten
Tighten the bolt to 17 N·m (13 lb ft).
- Install the number 3 bow bolts.
Tighten
Tighten the bolts (1) to 10 N·m (89 lb in).
- Install the number 1, 2, 3, and 4
bow position pad (10) to the original position on the number 3
bow (9).
Install the staples at their original locations.
- Install the cover retainer cable.
- Install the cover to the outer arm (1).
23.1. | Apply adhesive to the outer arm and to the portion of the cover
being attached. |
23.2. | Press the cover into place. |
- Install the quarter window filler (2).
- Install the quarter window filler bolts (4).
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the outer arm weatherstrip retainer. Refer to
Front Side Door Window Upper Rear Weatherstrip Retainer Replacement
.
- Install the outer arm weatherstrip. Refer to
Front Weatherstrip Replacement
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove the support prop and raise the folding top.