GM Service Manual Online
For 1990-2009 cars only

HOT WEATHER DRIVEABILITY/NEW PARTS & INSTALLATION PROCEDURE

VEHICLES AFFECTED: 1989 CHEVROLET B-CAR WITH 5.7L, 5.0L, AND 4.3L

Some 1989 5.7L, 5.0L, and 4.3L Throttle Body Injected (TBI) B-cars may exhibit hot weather driveability conditions. They may be in the form of a sag, hesitation, and/or no start and usually occur after an extended idle and/or hot soak. Vehicles exhibiting these conditions may be repaired by installing parts and following the procedure indicated below.

PART: PART NUMBER: ------ ------------ Fuel pump inlet strainer/sock 25121401 Diffuser disc 25027515 O-ring 3893116 Relief valve 17089068

Installation Procedures:

1. Disconnect Battery

2. Remove existing tank pressure control valve underhood and discard.

3. Install new tank pressure control valve (underhood) as shown in illustration # 1.

4. Remove fuel tank pump and sender assembly following applicable shop manual procedure.

5. Remove existing fuel pump strainer/sock and discard.

IMPORTANT: Inspect fuel sender assembly to ensure the installation of either the production spacer or the service correction (consisting of a washer and clamp) on the sender feed pipe that retains the hose coupler in correct location. Reference bulletin #89-6-107.

6. Install diffuser disc over pump inlet, position and install new strainer/sock as shown in illustration # 2, and illustration # 3.

7. Utilizing new sender O-ring, install sender and tank assembly following applicable shop manual procedure.

8. Reconnect the battery.

9. Start vehicle, inspect for fuel leakage and correct as required.


Object Number: 86876  Size: SF


Object Number: 93391  Size: MF


Object Number: 94806  Size: MH

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.