GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1996 🢒 Caprice 🢒 Engine 🢒 Engine Controls - 4.3L (Caprice Only) and 5.7L 🢒 Fuel Crossover Tube Replacement

Removal Procedure

    Object Number: 21302 Size: SH
  1. Disconnect the negative battery cable.
  2. Relieve the fuel system pressure. Refer to the Fuel Pressure Relief Procedure.
  3. Remove the fuel rail assembly. Refer to Fuel Rail Assembly.

    4. Object Number: 12764 Size: SH
  4. Remove the fuel tube bracket attaching screw and the fuel tube bracket.

    5. Object Number: 12581 Size: SH
  5. Remove the crossover tube retainer attaching screws (4) and the crossover tube retainers (3).
  6. Remove the crossover tube (2) from the fuel rails.
  7. Remove the O-rings (1) from the crossover tube (2). Discard the O-rings.

Installation Procedure

    Object Number: 12581 Size: SH
  1. Lubricate the new crossover tube O-rings (1) with clean engine oil.
  2. Install the O-rings (1) on the crossover tube (2).
  3. Install the crossover tube (2) into the fuel rail sections.
  4. Install the crossover tube retainers (3) and the attaching screws (4).

    5. Tighten
    Tighten the crossover tube retainer attaching screws to 5 N·m (44 lb in).


    Object Number: 12764 Size: SH
  5. Install the fuel tube bracket and the attaching screw.

    6. Tighten
    Tighten the fuel tube bracket attaching screw to 5 N·m (44 lb in).


    Object Number: 21302 Size: SH
  6. Install the fuel rail assembly. Refer to Fuel Rail Assembly.
  7. Tighten the fuel filler cap.
  8. Connect the negative battery cable.
  9. Inspect for leaks.
    10. 9.1. Turn the ignition switch ON for 2 seconds.
    9.2. Turn the ignition switch OFF for 10 seconds.
    9.3. Turn the ignition switch ON.
    9.4. Check for fuel leaks.