Removal Procedure
The camshaft sprocket gear drives the water pump by using a drive shaft
and coupling. keep the ignition wires connected to the distributor until the
water pump is removed and all the coolant has been drained.
- Drain the engine coolant.
Refer to Draining and Refilling Cooling System in Cooling and Radiator.
- Remove the air cleaner resonator bracket nuts, if equipped with
a mechanical fan.
- If the vehicle is equipped with a mechanical fan, remove the air
cleaner resonator by loosening the clamp and sliding the resonator off the
studs.
- If the vehicle is equipped with a mechanical fan, remove the air
intake duct.
- If the vehicle is equipped with a mechanical fan, remove the radiator
fan upper shroud. Refer to Radiator Fan Upper and Lower Shroud in Cooling
and Radiator.
- If the vehicle is equipped with a mechanical fan, remove the fan
belt from the tensioner.
- If the vehicle is equipped with a mechanical fan, remove the fan blade clutch
nuts and the fan blade with the clutch attached.
- Remove the engine coolant and the heater hoses from the water
pump.
- If the vehicle is equipped with a mechanical fan, remove the fan
pulley.
- If the vehicle is equipped with a mechanical
fan, remove the coolant fan pulley bracket nuts.
- If the vehicle is equipped with a mechanical fan, remove the coolant
fan pulley bracket.
- Remove the electrical connector from the coolant sensor.
- Remove the secondary air injection pump and bracket. Refer to
Secondary Air Injector Pump Replacement
- Remove the water pump bolts and the stud.
- Remove the water pump and gaskets.
- Remove the water pump driveshaft coupling and the seals.
- Discard the seals.
- Clean the following parts:
• | The water pump gasket surfaces |
• | The coolant fan pulley bracket studs, if removed. |
Installation Procedure
- Install the water pump driveshaft coupling and the new seals.
- Install the water pump and the gaskets.
- Install the water pump bolts and the stud.
Tighten
Tighten the bolts and the stud to 45 N·m (33 lb ft).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the secondary air injection pump and bracket. Refer to
Refer to
Secondary Air Injector Pump Replacement
in Engine
Controls.
- Install the electrical connector to the coolant sensor.
- Install the coolant fan pulley bracket,
if removed.
- Install the coolant fan pulley bracket nuts, if removed.
Tighten
Tighten the nuts to 50 N·m (37 lb ft).
- Install the fan pulley, if removed.
- Install the fan blade with the clutch attached and the nuts, if
removed.
Tighten
Tighten the nuts to 26 N·m (19 lb ft).
- Install the engine coolant hoses and the heater hoses to the water
pump.
- Install the fan belt to the tensioner if the fan belt has been
removed.
- Install the radiator fan upper shroud if the radiator fan upper
shroud has been removed. Refer to Radiator Fan Upper and Lower Shroud Replacement
in Cooling and Radiator.
- Install the air intake duct, if removed.
- If the air cleaner resonator has been removed, install the air
cleaner resonator by sliding the resonator over the studs and tightening the
clamp until snug.
- Install the air cleaner resonator bracket nuts, if removed.
Tighten
Tighten the nuts to 10 N·m (89 lb in).
- Refill and bleed the cooling system. Refer to Draining and Refilling
Cooling System in Cooling and Radiator.