General Method
- Verify that the leak is transmission fluid.
- Thoroughly clean the suspected leak area.
- Operate the vehicle for 24 km (15 mi), or until
normal operating temperatures are reached.
- Park the vehicle over clean paper or cardboard.
- Shut OFF the engine.
- Look for fluid spots on the paper.
- Make the necessary repairs.
Powder Method
- Thoroughly clean the suspected leak area with solvent.
- Apply an aerosol type powder, such as foot powder, to the suspected
leak area.
- Operate the vehicle for 24 km (15 mi), or until
normal operating temperatures are reached.
- Shut OFF the engine.
- Inspect the suspected leak area.
- Trace the leak path through the powder in order to find the source
of the leak.
- Make the necessary repairs.
Dye and Black Light Method
A fluid dye and black light kit is available from various tool manufacturers.
- Follow the manufacturer's instructions in order to determine the
amount of dye to use.
- Detect the leak with the black light.
- Make the necessary repairs.
Repairing the Leak
Pinpoint the leak and trace it back to the source. You must determine
the cause of the leak in order to repair the leak properly. For example, if
you replace a gasket, but the sealing flange is bent, the new gasket will
not repair the leak. You must also repair the bent flange. Before you attempt
to repair a leak, check for the following conditions, and make repairs as
necessary:
Gaskets
| • | Fluid level/pressure is too high |
| • | Plugged or kinked vent hose |
| • | Improperly tightened fasteners |
| • | Dirty or damaged threads |
| • | Warped flanges or sealing surface |
| • | Scratches, burrs, or other damage to the sealing surface |
| • | Cracking or porosity of the component |
| • | Improper sealant used, where applicable |
Seals
| • | Fluid level/pressure is too high |
| • | Plugged or kinked vent hose |
| • | Manual or output shaft surface is scratched, nicked, or damaged |
| • | Loose or worn bearing causing excess seal wear |
Possible Points of Fluid Leaks
Transmission Oil Pan
| • | Incorrectly tightened oil pan bolts. |
| • | Improperly installed or damaged oil pan gasket. |
| • | Damaged oil pan or mounting face. |
| • | Incorrect oil pan gasket. |
Case or Case Extension Leak
| • | Damaged or missing fill tube seal. |
| • | Mislocated fill tube bracket. |
| • | Damaged vehicle speed sensor seal. |
| • | Damaged manual shift seal. |
| • | Loose or damaged oil cooler connector fittings. |
| • | Worn or damaged propeller shaft oil seal. |
| • | Loose line pressure pipe plug. |
Leak at the Torque Converter End
| • | Converter leak in the weld area. |
| • | Converter seal lip cut. Check the converter hub for damage. |
| • | Converter seal bushing moved forward and damaged. |
| • | Converter seal garter spring missing from the seal. |
| • | Porous casting of the transmission case or the oil pump. |
Leak at the Vent Pipe or the Fluid Fill Tube
| • | Water or coolant in the fluid. The fluid will appear milky. |
| • | Transmission case porous. |
| • | Incorrect fluid level indicator. |
| • | Drain-back holes plugged. |
| • | Mispositioned oil pump to case gasket. |
| • | Fluid level indicator not locked down. |
Leak Inspection Points
