GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Captiva Sport 🢒 Engine 🢒 Engine Mechanical - 3.5L 🢒 Lower Intake Manifold Installation

    Object Number: 1313742 Size: SH

    Important: All gasket-mating surfaces need to be free of oil and foreign material. Use GM P/N 12346139 (Canadian P/N 10953463) or equivalent to clean surfaces.

  1. With gaskets and seals in place apply a small drop 8-10 mm (0.31-0.39 in) of room temperature vulcanizing (RTV) sealer GM P/N 12378521 (Canadian P/N 88901148) or equivalent to the 4 corners of the intake manifold to block joints (1).

    2. Important: To ensure proper lower intake manifold orientation during installation, make sure the intake port marked 1 faces the front of the engine.

  2. Install the lower intake manifold.

    3. Object Number: 1557861 Size: SH

    Notice: Maximum gasket performance is achieved when using new fasteners, which contain a thread-locking patch. If the fasteners are not replaced, a thread locking chemical must be applied to the fastener threads. Failure to replace the fasteners or apply a thread-locking chemical MAY reduce gasket sealing capability.

    Notice: Failure to tighten vertical bolts before the diagonal bolts may cause an oil leak.

  3. Apply sealer GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the lower intake manifold bolt threads.

    4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the new lower intake manifold bolts if applicable, in sequence.

    5. Tighten

    1. Tighten the lower intake manifold bolts in sequence to 7 N·m (62 lb in) on the first pass.
    2. Tighten the lower intake manifold bolts (1, 2, 3, 4) in sequence to 13 N·m (115 lb in) on the final pass.
    3. Tighten the lower intake manifold bolts (5, 6, 7, 8) in sequence to 25 N·m (18 lb ft) on the final pass.

    Object Number: 1645446 Size: SH
  5. Inspect the fuel rail, and fuel injectors for damage and replace if necessary.
  6. Install NEW lower fuel injector O-rings.
  7. Lubricate the fuel injector O-rings using GM P/N 12345616 (Canadian P/N 993182) or equivalent.

    8. Important: To ensure proper fuel rail orientation during installation, make sure the fuel feed pipe faces the rear of the engine.

  8. Install the injector nozzles into the lower intake manifold injector bores.
  9. Press on the injector rail using the palms of both hands until the injectors are fully seated.
  10. Install the fuel injector rail bolts.

    11. Tighten
    Tighten the fuel injector rail bolts to 10 N·m (89 lb in).

  11. Connect the coolant temperature sensor (1).
  12. Connect the camshaft position (CMP) sensor (2).

    Object Number: 1313742 Size: SH

    Note: All gasket-mating surfaces need to be free of oil and foreign material. Use GM P/N 12346139 (Canadian P/N 10953463) or equivalent to clean surfaces.

  1. With gaskets and seals in place apply a small drop 8-10 mm (0.31-0.39 in) of room temperature vulcanizing (RTV) sealer GM P/N 12378521 (Canadian P/N 88901148) or equivalent to the 4 corners of the intake manifold to block joints (1).

    2. Note: To ensure proper lower intake manifold orientation during installation, make sure the intake port marked 1 faces the front of the engine.

  2. Install the lower intake manifold.

    3. Object Number: 1557861 Size: SH

    Caution: Maximum gasket performance is achieved when using new fasteners, which contain a thread-locking patch. If the fasteners are not replaced, a thread locking chemical must be applied to the fastener threads. Failure to replace the fasteners or apply a thread-locking chemical MAY reduce gasket sealing capability.

    Caution: Failure to tighten vertical bolts before the diagonal bolts may cause an oil leak.

  3. Apply sealer GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the lower intake manifold bolt threads.

    4. Caution: Refer to Fastener Caution in the Preface section.

  4. Install the new lower intake manifold bolts if applicable, in sequence.
    5. 4.1. Tighten the lower intake manifold bolts in sequence to 7 N·m (62 lb in) on the first pass.
    4.2. Tighten the lower intake manifold bolts (1, 2, 3, 4) in sequence to 13 N·m (115 lb in) on the final pass.
    4.3. Tighten the lower intake manifold bolts (5, 6, 7, 8) in sequence to 25 N·m (18 lb ft) on the final pass.

    Object Number: 1645446 Size: SH
  5. Inspect the fuel rail, and fuel injectors for damage and replace if necessary.
  6. Install NEW lower fuel injector O-rings.
  7. Lubricate the fuel injector O-rings using GM P/N 12345616 (Canadian P/N 993182) or equivalent.

    8. Note: To ensure proper fuel rail orientation during installation, make sure the fuel feed pipe faces the rear of the engine.

  8. Install the injector nozzles into the lower intake manifold injector bores.
  9. Press on the injector rail using the palms of both hands until the injectors are fully seated.
  10. Install the fuel injector rail bolts and tighten to 10 N·m (89 lb in).
  11. Connect the coolant temperature sensor (1).
  12. Connect the camshaft position (CMP) sensor (2).