• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
The engine control module (ECM) monitors the hybrid battery pack voltage to detect if the voltage is lower than will allowed to close the contactor.
The engine is running or the ignition is ON, and the battery current is less than 5A.
Minimum pack voltage is less than 22 volts under a no load condition for 3 seconds.
The hybrid system is disabled.
Hybrid battery pack voltage is greater than 22 volts. The hybrid system will still be disabled until the vehicle is restarted.
Hybrid Energy Storage Schematics
Generator Battery Carrier Description and Operation
Control Module References for scan tool information
J 35616 GM Approved Terminal Test Kit
Warning: To help avoid personal injury, be careful when working in the vicinity of the generator battery disconnect control module. Internal components will still be live, 36V potential, even when the cover has been opened or removed.
Warning: To help avoid personal injury, additional precautions must be taken prior to working on the generator control module or the generator starter. After removing the 36V battery cables from the generator battery, remove both engine wiring harness connectors from the generator control module. Wait at least 5 minutes and then remove the generator control module cover. Verify voltage levels at all 36V, 12V, and 3-phase connections, are less than 3 volts using a DMM before proceeding.
Important: In order to avoid damaging BECM X1 and X2 connector terminals, the proper test probes should be used. The proper test probes are as follows:
• | J-35616-65B for female terminals |
• | J-35616-64B for male terminals |
⇒ | If less than specified value, replace the battery pack. |
• | X1 terminal 12 and Generator Battery 3- X2 |
• | X1 terminal 2 and Generator Battery 2- X2 |
• | X1 terminal 11 and Generator Battery 1- X2 |
• | X1 terminal 1 and Generator Battery 1- X1 |
⇒ | If not within specified range, replace the voltage sensor harness assembly. |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Control Module References for BECM replacement, setup, and programming |