Tools Required
- Remove the two seal rings (403) from the driven sprocket support (401).
- Discard the two seal rings (403).
- Compress the 2nd clutch spring and retainer assembly (405). Use the
J 41232
and
J 23327
or equivalent.
- Remove the 2nd clutch spring retainer snap ring (406).
- Remove the
J 41232
and
J 23327
.
- Remove the 2nd clutch spring and retainer assembly (405).
- Remove the 2nd clutch piston and seal assembly (404). If not damaged, the piston and seal assembly is reusable.
- Inspect the piston and seal assembly (404) for damaged seals.
- If the seal is cut or damaged replace the seal with a new piston and seal assembly.
- Inspect the bushing and bearing for damage or excessive wear.
- Inspect the driven sprocket support (401) for plugged feed holes, damaged seal grooves, stripped bolt holes, and a damaged machined surface.
- Inspect the reverse intermediate clutch housing valve assembly (407) for free operation.
Important: The valve assembly must be in its seated position before you perform the leak test.
- Using Automatic Transmission fluid, inspect the reverse intermediate clutch housing valve assembly (407) for leaks.
Important: Remove the reverse clutch housing valve assembly (407) only if inspection or the leak test has indicated a problem.
- Using a 6.25 mm (¼ in) drift and a mallet, remove the valve assembly (407) from the driven sprocket support (401).
- Using a 6.25 mm (¼ in) drift and a mallet, install the valve assembly (407) in
the driven sprocket support (401).
- Inspect the spring assembly (405) for dislocated or damaged springs.
- Clean and dry each of the components.
Special Tools
• | J 23327 Clutch Spring Compressor |
• | J 41232 Return Spring Compressor |
For equivalent regional tools, refer to
Special Tools.
- Remove the two seal rings (403) from the driven sprocket support (401).
- Discard the two seal rings (403).
- Compress the 2nd clutch spring and retainer assembly (405). Use the
J 41232 spring compressor
and
J 23327 spring compressor
or equivalent.
- Remove the 2nd clutch spring retainer snap ring (406).
- Remove the
J 41232 spring compressor
and
J 23327 spring compressor
.
- Remove the 2nd clutch spring and retainer assembly (405).
- Remove the 2nd clutch piston and seal assembly (404). If not damaged, the piston and seal assembly is reusable.
- Inspect the piston and seal assembly (404) for damaged seals.
- If the seal is cut or damaged replace the seal with a new piston and seal assembly.
- Inspect the bushing and bearing for damage or excessive wear.
- Inspect the driven sprocket support (401) for plugged feed holes, damaged seal grooves, stripped bolt holes, and a damaged machined surface.
- Inspect the reverse intermediate clutch housing valve assembly (407) for free operation.
Note: The valve assembly must be in its seated position before you perform the leak test.
- Using Automatic Transmission fluid, inspect the reverse intermediate clutch housing valve assembly (407) for leaks.
Note: Remove the reverse clutch housing valve assembly (407) only if inspection or the leak test has indicated a problem.
- Using a 6.25 mm (¼ in) drift and a mallet, remove the valve assembly (407) from the driven sprocket support (401).
- Using a 6.25 mm (¼ in) drift and a mallet, install the valve assembly (407) in the driven sprocket support (401).
- Inspect the spring assembly (405) for dislocated or damaged springs.
- Clean and dry each of the components.