Callout
| Component Name
|
Notice: Refer to Machined Surface Damage Notice in the Preface section.
Preliminary Procedure
- Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
- Clean the left and right transfer case in cleaning solvent and air dry.
|
1
| Transfer Case - Left and Right
Tip Inspect for cracks, broken areas, or other damage. The transfer case assembly must be replaced if damage is found. |
2
| Transfer Case Rear Output Drive Housing Bore
Tip Repair small scratches or nicks with light sanding. |
3
| Case Sealing Surface
Tip Repair small scratches or nicks with a soft stone. |
4
| Transfer Case Bearing Races
Tip Replace the transfer case assembly if a bearing has spun or if cracks are detected. |
5
| Transfer Case Thread Bolt Holes
Tip Repair any damaged threads. |
6
| Transfer Case Half Locating Pin Holes
|
Callout
| Component Name
|
Caution: Refer to Machined Surface Damage Caution in the Preface section.
Preliminary Procedure
- Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
- Clean the left and right transfer case in cleaning solvent and air dry.
|
1
| Transfer Case - Left and Right
Tip Inspect for cracks, broken areas, or other damage. The transfer case assembly must be replaced if damage is found. |
2
| Transfer Case Rear Output Drive Housing Bore
Tip Repair small scratches or nicks with light sanding. |
3
| Case Sealing Surface
Tip Repair small scratches or nicks with a soft stone. |
4
| Transfer Case Bearing Races
Tip Replace the transfer case assembly if a bearing has spun or if cracks are detected. |
5
| Transfer Case Thread Bolt Holes
Tip Repair any damaged threads. |
6
| Transfer Case Half Locating Pin Holes
|