GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1996 🢒 Cavalier 🢒 Engine 🢒 Engine Controls - 2.4L 🢒 Fuel Level Sensor Replacement

Removal Procedure

    Object Number: 12760 Size: SH
  1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Drain fuel tank. Refer to Fuel Tank Draining Procedure .
  3. Remove the fuel tank. Refer to Fuel Tank Replacement .
  4. Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  5. Remove the bumper from modular fuel sender assembly.
  6. Remove the fuel level sensor (1) from modular fuel sender.

Installation Procedure

    Object Number: 12760 Size: SH
  1. Fuel level sensor to modular fuel sender.
  2. Install the bumper to modular fuel sender assembly.
  3. Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  4. Install the fuel tank. Refer to Fuel Tank Replacement .
  5. Refill tank.
  6. Inspect for fuel leaks through the following steps:
    7. 6.1. Turn the ignition to the ON position for two seconds
    6.2. Turn the ignition to the OFF position for ten seconds.
    6.3. Turn the ignition to the ON position
    6.4. Check for fuel leaks.