GM Service Manual Online
For 1990-2009 cars only

Headlamp Assembly or Headlamp Bulb Replacement Pontiac

Removal Procedure

    Caution: Refer to Halogen Bulb Caution in the Preface section.


    Object Number: 836791  Size: SH
  1. Open the hood.
  2. Remove the hood close-out filler panel. Refer to Hood Close Out Filler Replacement in Body Front End.
  3. Remove the bolts from the headlamp bracket.
  4. Position the headlamp assembly away from the vehicle body to access the electrical connectors.

  5. Object Number: 836795  Size: SH
  6. Disconnect the electrical connectors from the headlamp bulb/socket, if necessary.
  7. Remove the headlamp from the vehicle.

  8. Object Number: 840612  Size: SH
  9. Rotate the bulb/socket counterclockwise to remove the bulb from the headlamp assembly, if necessary.

Installation Procedure


    Object Number: 840612  Size: SH
  1. Rotate the bulb/socket clockwise to install the bulb to the headlamp assembly.

  2. Object Number: 836795  Size: SH
  3. Connect the electrical connectors to the bulb/socket.

  4. Object Number: 836791  Size: SH
  5. Position the headlamp assembly to the body.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the bolts to the headlamp.
  8. Tighten
    Tighten the bolts to 4.5 N·m (40 lb in).

  9. Install the hood close out filler panel. Refer to Hood Close Out Filler Replacement in Body Front End.
  10. Close the hood.