GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Cavalier 🢒 Body and Accessories 🢒 Instrument Panel, Gages, and Console 🢒 Temperature Control Cable Replacement

Temperature Control Cable Replacement Chevrolet

Removal Procedure

    Object Number: 864482 Size: SH
  1. Remove the I/P trim plate. Refer to Instrument Panel Accessory Trim Plate Replacement in Instrument Panel, Gages and Console.
  2. Disconnect the temperature control cable from the temperature door lever.
  3. Remove the cable flag retaining screw.
  4. Remove the HVAC control assembly. Refer to Heater and Air Conditioning Control Replacement .

    5. Object Number: 864491 Size: SH
  5. Use the tab to release the flag from the HVAC control assembly.
  6. Remove the temperature control cable.

Installation Procedure

    Object Number: 864491 Size: SH
  1. Install the temperature control cable to the HVAC control assembly.
  2. Snap the cable flag to the base of the HVAC control assembly.
  3. Snap the die cast end form over the lever post.
  4. Install the cable cover.

    5. Object Number: 864482 Size: SH
  5. Install the cable to the temperature door lever.

    6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Install the cable flag and screw to the HVAC module assembly.

    7. Tighten
    Tighten the screw to 2 N·m (18 lb in).

  7. Install the HVAC control assembly. Refer to Heater and Air Conditioning Control Replacement .
  8. Install the I/P trim plate. Refer to Instrument Panel Accessory Trim Plate Replacement in Instrument Panel, Gages and Console.

Temperature Control Cable Replacement Pontiac

Removal Procedure

    Object Number: 864482 Size: SH
  1. Remove the I/P carrier. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gages and Console.
  2. Disconnect the temperature control cable from the temperature door lever.
  3. Remove the cable flag retaining screw.
  4. Remove the HVAC control assembly.
  5. Remove the temperature control cable.

Installation Procedure

    Object Number: 864491 Size: SH
  1. Install the temperature control cable to the HVAC control assembly.
  2. Snap in the flag. Snap the die cast end form over the lever post.
  3. Lock the cable flag to the HVAC control assembly.
  4. Install the cable cover.
  5. Install the HVAC control assembly.

    6. Object Number: 864482 Size: SH
  6. Install the cable to the temperature door lever.

    7. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the cable flag and screw to the HVAC module assembly.

    8. Tighten
    Tighten the screw to 2 N·m (18 lb in).

  8. Install the I/P carrier. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gages and Console.