GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Cavalier 🢒 Transmission/Transaxle 🢒 Clutch 🢒 Clutch Pedal Replacement

Removal Procedure

    Important: Service the clutch pedal and bracket as an assembly.

  1. Remove the clutch master cylinder pushrod from the clutch pedal.
  2. Disconnect the clutch position and clutch cruise control switches.
  3. Remove the clutch cruise control switch from the bracket.
  4. Remove the instrument panel support beam.
  5. Remove the instrument panel support beam bracket bolt.

    6. Object Number: 105496 Size: SH
  6. Remove the clutch pedal and bracket mounting nuts.
  7. Remove the clutch pedal and bracket assembly.

Installation Procedure

    Object Number: 100718 Size: SH
  1. Install the clutch pedal and bracket assembly.

    2. Object Number: 100713 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the clutch pedal and bracket mounting nuts.

    3. Tighten
    Start with the lower nuts, tighten the nuts to 21 N·m (15 lb ft).

  3. Install the instrument support bracket bolt.
  4. Install the instrument panel support beam.
  5. Install the clutch master cylinder pushrod bushing on the pedal. Lubricate the bushing.
  6. Install the clutch master cylinder pushrod to the clutch pedal.
  7. Install the cruise control switch.
  8. Connect the following components:
    9. • The cruise control switch
    • The clutch position switch