GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2003
🢒
Cavalier (CNG)
🢒
Body and Accessories
🢒
Collision Repair
🢒 Form and Pierce Holes Description
Measure and mark all holes as necessary.
Verify all measurements before drilling.
View 3 dimensions are referenced from the top left corner of the trunk panel bump-out.
Figure
1:
View #1
(1)
Existing stud
(a)
96 mm (3.8 in)
(b)
64 mm (2.5 in)
(c)
48 mm (1.9 in)
(d)
48 mm (1.9 in)
(e)
96 mm (3.8 in)
(f)
87 mm (3.4 in)
(g)
75 mm (3.0 in)
(h)
35 mm (1.4 in)
(j)
5 mm (0.2 in)
(k)
8 mm (0.3 in)
Figure
2:
View #2
(1)
20° off center drilling
(2)
Mounting Flange
Figure
3:
View #3
(a)
418 mm (16.5 in)
(b)
383 mm (15.1 in)
(c)
231 mm (9.1 in)
(d)
205 mm (8.1 in)
(e)
180 mm (7.1 in)
(f)
107 mm (4.2 in)
(g)
107 mm (4.2 in)
(h)
154 mm (6.1 in)
(j)
180 mm (7.1 in)
(k)
205 mm (8.1 in)
(l)
382 mm (15 in)
(m)
418 mm (16.5 in)
(n)
697 mm (27.4 in)
(o)
684 mm (26.9 in)
(p)
634 mm (25 in)
(q)
609 mm (24 in)
(r)
584 mm (23 in)
(s)
490 mm (9.3 in)
(t)
127 mm (5 in)
(u)
95 mm (3.7 in)
(v)
84 mm (3.3 in)
(w)
59 mm (2.3 in)
(x)
34 mm (1.3 in)
(y)
8 mm (0.3 in)
(z)
61 mm (2.4 in)
(aa)
165 mm (6.5 in)
(bb)
383 mm (15.1 in)
(cc)
38 mm (1.3 in)
