Tools Required

J 28509-A Crankshaft Sprocket Remover

1. Disconnect the battery negative cable from the battery. Refer to Battery Replacement in Engine Electrical.
2. Remove fan shrouds from the radiator. Refer to Fan Shroud Replacement in Engine Cooling.
3. Rotate the engine until the timing marks on the crankshaft balancer and the engine front cover are on TDC.
4. Remove the drive belt from the vehicle.
5. Remove the crankshaft balancer from the crankshaft. Refer to Crankshaft Balancer Replacement .
6. Remove the water pump from the engine block. Refer to Water Pump Replacement in Engine Cooling.
7. Remove the engine front cover from the engine block. Refer to Engine Front Cover Replacement .
8. Align the timing marks on the camshaft and crankshaft gears.



9. Remove the camshaft sprocket retaining bolts.
10. Remove the timing chain and camshaft sprocket.



11. Use the J 28509-A to remove the crankshaft sprocket.

Tools Required

J 22102 Crankshaft Sprocket Installer

Important: Make sure that the camshaft and the crankshaft timing marks are aligned, camshaft dowel pin and the camshaft sprocket holes are properly aligned, and that the gears and the chain mesh properly.

1. Use the J 22102 to install the crankshaft sprocket.




Notice: Do not hammer the camshaft sprocket onto the camshaft. To do so may dislodge the rear camshaft plug and damage the camshaft.

2. Install the timing chain and sprocket to the camshaft.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the camshaft retaining bolts to the camshaft.

Tighten
Tighten the retaining bolts to 34 N·m (25 lb ft)

4. Install the engine front cover to the engine block. Refer to Engine Front Cover Replacement .
5. Install the crankshaft balancer to the crankshaft. Refer to Crankshaft Balancer Replacement .
6. Install the water pump to the engine block. Refer to Water Pump Replacement in Engine Cooling.
7. Install the drive belt to the vehicle.
8. Install the fan shrouds to the radiator. Refer to Fan Shroud Replacement in Engine Cooling.
9. Connect the battery negative cable to the battery. Refer to Battery Replacement in Engine Electrical.