Cam Brake Assembly Replacement Front
Removal Procedure
- Block the wheels.
- Drain the air reservoirs. Refer to
Draining Reservoirs
in Air Brakes.
- Raise and support the vehicle.
- Remove the tire and the wheel assembly. Refer to
Wheel Removal
in Tires and Wheels.
- Remove the brake drum.
Refer to
Brake Drum Replacement
.
- Remove the air line from the front air brake chamber. Refer to
Air Brake.
- Remove the wheel speed sensor, if equipped. Refer to Antilock
Brakes.
- Remove the bolts and the washers.
- Remove the front brake assembly from the knuckle.
Installation Procedure
Caution: Avoid taking the following actions when you service wheel brake parts:
• | Do not grind brake linings. |
• | Do not sand brake linings. |
• | Do not clean wheel brake parts with a dry brush or with compressed air. |
Some models or aftermarket brake parts may contain asbestos fibers which can
become airborne in dust. Breathing dust with asbestos fibers may cause serious bodily
harm. Use a water-dampened cloth in order to remove any dust on brake parts. Equipment
is available commercially in order to perform this washing function. These wet methods
prevent fibers from becoming airborne.
- Install the front brake
assembly to the knuckle.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the washers
and the bolts.
Tighten
Tighten the front brake assembly bolts to 280 N·m (206 lb ft).
- Install the wheel speed sensor, if equipped.
- Install the air line to the front air brake chamber.
- Install the brake drum. Refer to
Brake Drum Replacement
.
- Adjust the front wheel bearings, if needed. Refer to
Wheel Bearing Adjustment
.
- Install the tire and the wheel assembly.Refer to
Wheel Installation
in Tires and Wheels.
- Remove the safety stands and lower the vehicle.
- Start the engine.
- Charge the air system to the air compressor governor valve cut-out
point.
- Check for the proper brake operation.
- Stop the engine.
- Set the parking brake.
- Remove the wheel blocks.
Cam Brake Assembly Replacement Rear
Removal Procedure
- Block the wheels.
- Drain all air reservoirs. Refer to
Draining Reservoirs
in Air Brakes.
- Cage the rear air brake
chamber. Refer to
Caging the Rear Air Brake Chamber
.
- Raise and support the vehicle.
- Remove the tire and the wheel assembly. Refer to
Wheel Removal
in Tires and Wheels.
- Remove the brake drum. Refer to
Brake Drum Replacement
.
- Remove the air line from the rear air brake chamber. Refer to
Air Brakes.
- Remove the wheel speed sensor, if equipped. Refer to Antilock
Brakes.
- Remove the bolts and the washers.
- Remove the rear brake assembly from the rear axle.
Installation Procedure
Caution: Avoid taking the following actions when you service wheel brake parts:
• | Do not grind brake linings. |
• | Do not sand brake linings. |
• | Do not clean wheel brake parts with a dry brush or with compressed air. |
Some models or aftermarket brake parts may contain asbestos fibers which can
become airborne in dust. Breathing dust with asbestos fibers may cause serious bodily
harm. Use a water-dampened cloth in order to remove any dust on brake parts. Equipment
is available commercially in order to perform this washing function. These wet methods
prevent fibers from becoming airborne.
- Install the rear brake
assembly to the rear axle.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the washers
and the bolts.
Tighten
Tighten the rear brake assembly bolts to 220 N·m (162 lb ft).
- Install the wheel speed sensor, if equipped.
- Install the air line to the rear air brake chamber.
- Install the brake drum. Refer to
Brake Drum Replacement
- Adjust the rear wheel bearings, if needed. Refer to
Wheel Bearing Adjustment
.
- Install the tire and the wheel assembly. Refer to
Wheel Installation
in Tires and Wheels.
- Remove the safety stands and lower the vehicle.
- Start the engine.
- Charge the air system to the air compressor governor valve cut-out
point.
- Check for the proper brake operation.
- Stop the engine.
- Set the parking brake.
- Remove the wheel blocks.