The tires on all new Medium Duty models have a tire rating molded on the sidewall. A replacement tire should have the same rating.
This test should be performed for ALL vibration complaints unless the disturbance occurs only with the vehicle at a standstill.
Inspect the tire and wheel assemblies for the following conditions:
Inspecting these characteristics of the tire and wheel assemblies may lead to the cause of the vibration. At the very least, the inspection will provide assurance that the vehicle is safe for road testing.
This test will identify the engine-speed or vehicle-speed related conditions. Additional tests may be necessary in order to determine in which category the vibration belongs.
Following this test, perform the Neutral Coast-Down Test and the Downshift Test.
Note if the vibration is present in NEUTRAL.
If the vibration still occurs in NEUTRAL, then the vibration is definitely vehicle-speed sensitive. At this point, the engine, the clutch disc (manual transmission), the propeller shaft (located inside the driveline support assembly), the transmission flex plate (automatic transmission) and the torque converter have been eliminated as a cause. Depending on the symptoms or frequency, the repair will concentrate on the tire and wheel assemblies, the transmission output shaft, the rear axle differential pinion, or the rear drive axle shafts.
Note the engine RPM.
If the vibration returns at the same engine RPM, the engine, the clutch disc (manual transmission), the propeller shaft (located inside the driveline support assembly), the transmission flex plate (automatic transmission), or the torque converter are the most probable causes. You may repeat this test is still smaller gears, and in NEUTRAL, in order to confirm the results.
In some cases, a vibration may be sensitive to torque or engine load, as well as being related to a specific engine (RPM) or vehicle (km/h / mph) speed. These vibrations can be most difficult to diagnose, and require additional testing. Still, following a systematic approach usually leads to pinpointing the problem.
This test is designed to identify engine-speed related vibrations. Use this test when the customer complains of vibration at idle, or as a follow-up to the downshift test. This test more than likely doesn't apply when the complaint is vehicle-speed related only (appearing at the same vehicle speed regardless of the engine speed).
This test is designed to identify engine-related vibrations that were not uncovered with the Neutral Run-Up Test. This test also works for vibrations that are sensitive to the engine load or to the torque. This test will more than likely not apply to vehicle-speed related only vibrations.
You can perform one or more of the following tests for unique vibration complaints such as those that are torque/load sensitive, in addition to vehicle-speed or engine-speed sensitive:
This test is intended to determine how much the wheel bearings and other suspension components contribute to the vibration, especially those relating to noises such as growl, grinding, and roaring.
The purpose of this test is to duplicate a vibration called launch shudder. In some cases, a powertrain mount or an exhaust ground-out may also be suspected, depending on the symptoms.
Other possible causes of launch shudder include the following conditions:
The lateral gap between the front spring eyes and or shackle and the frame mounted spring hanger brackets should be measured with a feeler gauge and not exceed 1.016 mm (0.040 in). Thrust washers should be used to bring the lateral gap within tolerances.
Exceeding this clearance may result in wander, shake, or "shimmy" and a slapping noise.
If a vehicle rides well on a smooth road surface and a jolt or severe "slap-in-the back" occurs when passing over highway irregularities, the shackle pins, shock absorbers, cab mounts and fifth wheel should be inspected and corrected as required.
Apply grease to the front spring pin and shackle pin lubrication fittings (if equipped). As grease is applied, it should come out evenly at each end of the pins. If the assemblies accept grease readily and grease comes out each end of the assemblies, it is a good indicator they are actuating properly and not seized.
Another method of inspecting the front spring pins to ensure that they are not seized requires placing jacks under the frame rail at the front of the vehicle and lifting the vehicle. If the spring pivots around the front spring pin, and the shackle link position changes in relation to the spring leaves on the bottom and mounting bracket on the top, the assemblies are activating properly.
If the shackle link position does not change, replace the front spring pin and shackle pins as required.
Rock the fifth wheel mounting plate manually up and down to ensure that it pivots freely in the fifth wheel support bracket. If the fifth wheel mounting plate is seized or the pivot bushings are worn, service as required.