Tools Required
Removal Procedure
- Disconnect both the battery
negative cables from the batteries. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove the valve rocker arm covers. Refer to
Valve Rocker Arm Cover Replacement - Left Side
or
Valve Rocker Arm Cover Replacement - Right Side
.
- Remove the valve rocker arm, shaft, and pushrod from the engine
block. Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Remove the glow plug from the cylinder being serviced.
- Modify the J 26999-10
and the J 26999-30
. A valve core is used to prevent the lost of engine compression when using
for compression test.
5.2. | Remove the quick connect fitting from the J 26999
. |
5.3. | Adapt the quick connect fitting in order to use for shop air. |
- Rotate the engine until the piston in the cylinder being serviced
is at the bottom of the piston stroke. This is to ensure that the engine does
not rotate when compressed air is applied to the cylinder being serviced.
- Use the J 26999-10
left side of the engine and J 26999-30
for the right side of the engine when applying the compressed
air to the cylinder being serviced.
Important: Make sure that the compressed air is not released, until the repair
is completed.
- Apply compressed air into the cylinder being serviced.
- Tap lightly on the valve spring cap or rotator to loosen the valve
keys.
Caution: Compressed valve springs have high tension against the valve spring
compressor. Valve springs that are not properly compressed by or released
from the valve spring compressor can be ejected from the valve spring compressor
with intense force. Use care when compressing or releasing the valve spring
with the valve spring compressor and when removing or installing the valve
stem keys. Failing to use care may cause personal injury.
Notice: Completely engage the J 38606 jaws on the valve spring.
The J 38606 may slip off and scratch the valve spring. Replace the valve
spring if the valve spring becomes scratch.
- Use the J 38606
in
order to compress the valve spring.
- Compress the valve spring.
- Remove the valve keys
from the retainers from the cylinder being serviced.
- Carefully release the valve spring tension and remove the J 38606
.
- Remove the valve stem oil seals from the valve guides.
Installation Procedure
Important: The air pressure should remain applied to the cylinder being serviced
until after the repair has been completed.
- Apply a small amount of
clean engine oil to the valve stem and to the new valve stem oil seal.
- Install the valve stem oil seal to the valve stem.
- Install the valve spring, cap, rotator and shield.
- Use the J 38606
to
compress the valve spring.
Caution: Compressed valve springs have high tension against the valve spring
compressor. Valve springs that are not properly compressed by or released
from the valve spring compressor can be ejected from the valve spring compressor
with intense force. Use care when compressing or releasing the valve spring
with the valve spring compressor and when removing or installing the valve
stem keys. Failing to use care may cause personal injury.
Notice: Completely engage the J 38606 jaws on the valve spring.
The J 38606 may slip off and scratch the valve spring. Replace the valve
spring if the valve spring becomes scratch.
- Install valve spring assembly to the cylinder head.
- Install the valve keys in the retainer.
• | Apply a small amount of grease on the valve stem end. This will
help to hold the valve keys in place. |
• | Carefully release the valve spring pressure. Make sure the valve
key are properly seated in the cap. |
• | Remove theJ 38606
from the valve spring. |
- Slowly release the compressed air from the cylinder being serviced.
- Remove the J 26999-10
when working on the left side of the engine and J 26999-30
for the right side of the engine.
- Install the glow plug to the cylinder head.
Important: All the valve train components must be reassembled in the exact order
and position from which they were removed.
- Install the valve rocker arm and pushrod to the cylinder head. Refer
to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Install the valve rocker arm covers. Refer to
Valve Rocker Arm Cover Replacement - Left Side
or
Valve Rocker Arm Cover Replacement - Right Side
.
- Connect both the battery negative cables to the batteries. Refer
to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.