GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2001 🢒 Chevy C Cab/Chassis HD (GMT 400) 🢒 Engine 🢒 Engine Controls - 8.1L 🢒 Rough, Unstable, or Incorrect Idle and Stalling

Checks

Action

DEFINITION: Engine runs unevenly at idle. If severe, the engine or vehicle may shake. Engine idle speed may vary in RPM. Either condition may be severe enough to stall the engine.

Preliminary Checks
    • Refer to Important Preliminary Checks Before Starting in Symptoms - Engine Controls .
    • Search for bulletins.
    • Inspect the powertrain control module (PCM) grounds for being clean, tight, and in the proper locations. Refer to Engine Controls Schematics .
    • Remove and inspect the air filter element for dirt or for being restricted. Refer to Air Cleaner Element Replacement . Replace as necessary.

Fuel System
    • Inspect the fuel injectors. Refer to Fuel Injector Solenoid Coil Test .
    • Inspect for incorrect fuel pressure. Refer to Fuel System Diagnosis .
    • Inspect for a restricted fuel filter. Refer to Fuel System Diagnosis .
    • Inspect for a contaminated fuel condition. Refer to Alcohol/Contaminants-in-Fuel Diagnosis .
    • Verify that each injector harness is connected to the correct injector/cylinder according to the firing order: 1-8-7-2-6-5-4-3. Relocate injector harnesses as necessary.
    • Inspect items that cause an engine to run rich long term fuel trim near -13 percent. For a rich condition, refer to DTC P0132 or P0152 .
    • Inspect items that can cause an engine to run lean long term fuel trim near 24 percent. For a lean condition, refer to DTC P0131 or P0151 .

Sensor/System
    • Inspect the crankcase ventilation valve for proper operation. Place a finger over the inlet hole of the valve end several times. The valve should snap back. If not, replace the valve.
    •  Use a scan tool in order to monitor the knock sensor (KS) system for excessive spark retard activity.

Ignition System
    • Inspect for proper ignition voltage output with J 26792 Spark Tester . Refer to Electronic Ignition (EI) System Diagnosis for procedure.
    • Remove spark plugs. Inspect for the following conditions. Refer to Spark Plug Inspection .
       - Wet plugs
       - Cracks
       - Wear
       - Improper gap
       - Burned electrodes
       - Heavy deposits
    • An improper spark plug gap will cause a driveability problem. Gap the spark plugs using a wire gage gap tool. Refer to Spark Plug Replacement .
    • Determine the cause of the fouling before replacing the spark plugs if the spark plugs are gas, coolant, or oil fouled. Refer to Spark Plug Inspection for diagnosis of fouled spark plugs.
    • Inspect the secondary ignition for the following conditions:
       - Ignition wires arcing to ground
       - Ignition wires for proper routing
    • Wetting down the secondary ignition system with water from a spray bottle may help locate damaged or deteriorated components. Look and listen for arcing or misfiring as you apply water.
    • Inspect for loose ignition coil grounds. Refer to Electronic Ignition (EI) System Diagnosis .

Engine Mechanical
    • Check engine mechanical for the following conditions:
       - Inspect compression--Refer to Engine Compression Test in Engine Mechanical 8.1L.
       - Sticking or leaking valves
       - Worn camshaft lobes
       - Valve timing
       - Bent push rods
       - Worn rocker arms
       - Broken valve springs
       - Excessive oil in combustion chamber--Leaking valve seals. Refer to Oil Consumption Diagnosis in Engine Mechanical 8.1L.
       - Low cylinder compression. Refer to Engine Compression Test in Engine Mechanical 8.1L.
    • Inspect the following components for incorrect basic engine parts:
       - The cylinder heads
       - The camshaft
       - The pistons, etc.

Refer to the appropriate procedures in Engine Mechanical 8.1L for diagnosis procedures.

Additional Checks
    • Inspect the following components of the exhaust system for possible restrictions:
       - The exhaust system for damaged or collapsed pipes
       - The exhaust manifold for a collapsed inner wall
       - The mufflers for heat distress or possible internal failure
       - The three-way catalytic converters for possible plugged conditions--Compare the exhaust system back pressure on each side of engine. Refer to Restricted Exhaust in Engine Exhaust.
    • Electromagnetic interference (EMI) on the reference circuit can cause an engine miss condition. A scan tool can usually detect EMI by monitoring the engine RPM. A sudden increase in RPM with little change in actual engine RPM change indicates that EMI is present. If a problem exists, inspect routing of secondary ignition wires or high voltage components near the ignition control circuits.
    • Inspect the park neutral position (PNP) switch circuit.
    • Inspect for faulty motor mounts. Refer to Engine Mount Inspection in Engine Mechanical 8.1L.
    • Inspect the intake manifold and the exhaust manifold passages for casting flash.
    • Inspect for an exhaust gas recirculation (EGR) valve stuck open or EGR pintle not seating properly. Inspect EGR valve gasket for leaks.