GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Chevy C Cab/Chassis HD (GMT 400) 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Assembly Replacement

Removal Procedure

    Object Number: 156233 Size: SH
  1. Remove the pushrod retainer from the brake pedal pin.
  2. Remove the stoplamp switch from the brake pedal pushrod pin.
  3. Remove the pushrod from the brake pedal pin.

    4. Object Number: 715046 Size: SH
  4. Remove the bolts (2) that retain the instrument panel center support bracket to the steering column bracket (1).
  5. Remove the bolt (3) that retains the reinforcement to the instrument panel center support bracket.
  6. Disconnect the electrical connector from the remote control door lock receiver.
  7. Remove the instrument panel center support bracket (4).

    8. Object Number: 156229 Size: SH
  8. Remove the brake pedal nut.
  9. Remove the brake pedal bolt.
  10. Remove the brake pedal.
  11. Remove the bushings and the spacer from the brake pedal.

Installation Procedure

    Object Number: 156233 Size: SH
  1. Install the brake pedal.

    2. Object Number: 156229 Size: SH
  2. Install the spacer and the bushings.

    3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the bolt and nut.

    4. Tighten
    Tighten the nut to 47 N·m (35 lb ft).


    Object Number: 715046 Size: SH
  4. Connect the electrical connector to the remote control door lock receiver.
  5. Install the instrument panel center support bracket (4).
  6. Install the bolt (3) that retains the reinforcement to the instrument panel center support bracket.

    7. Tighten
    Tighten the bolt to 2 N·m (18 lb in).

  7. Install the bolts (2) that retain the instrument panel center support bracket to the steering column bracket (1).

    8. Tighten
    Tighten the bolts to 65 N·m (47 lb ft).


    Object Number: 156233 Size: SH
  8. Install the pushrod to the brake pedal pin.
  9. Install the stoplamp switch to the brake pedal pin and clip the switch to the pushrod.
  10. Install the pushrod retainer to the brake pedal pin.