GM Service Manual Online
For 1990-2009 cars only

Evaporative Emission Hoses/Pipes Replacement - Canister/Fuel Tank Canister - Chassis

Front Chassis EVAP Pipe Removal Procedure

Caution: In order to reduce the risk of fire and personal injury observe the following items:

   • Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
   • Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
   • Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
   • Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)


    Object Number: 590435  Size: SH
  1. Clean the pipe connections and the surrounding areas before disconnecting in order to avoid possible contamination of the evaporative emission (EVAP) system.
  2. Disconnect the fuel tank vapor pipe (1) from the canister.
  3. Release the EVAP pipe retaining clips (2).
  4. Remove the hose clamp securing the pipe to the hose connection (3).
  5. Remove the EVAP pipe.

Front Chassis EVAP Pipe Installation Procedure


    Object Number: 590435  Size: SH
  1. Position the EVAP pipe for installation.
  2. Install the EVAP pipe to the hose connector.
  3. Install the clamp.
  4. Install the EVAP pipe retaining clips (2).
  5. Connect the fuel tank vapor pipe (1) to the canister.