Important: Any time the composite front cover is removed, the cover needs to be replaced upon reassembly. If the cover that was removed is reinstalled, oil leaks may develop.

1. Remove the crankshaft balancer (external). Refer to Crankshaft Balancer Replacement .
2. Remove the water pump. Refer to Water Pump Replacement in Engine Cooling.
3. Loosen the oil pan. Refer to Oil Pan Replacement .
4. Remove the crankshaft position sensor. Refer to Crankshaft Position Sensor Replacement in Engine Controls.
5. Remove the front cover bolts.

Important: Use care when removing the front cover from the front of the oil pan seal.




6. Remove the front cover.
7. Clean the varnish and sludge build up from the front cover area.

Important: Any time the composite front cover is removed, the cover needs to be replaced upon reassembly. If the cover that was removed is reinstalled, oil leaks may develop.

1. Install the front cover and bolts. Use care when engaging the front of the oil pan sealing surface and gasket with the bottom of the front cover. Install RTV to the lower corners of the front cover to aid in sealing.

Tighten
Tighten the front cover bolts to 12 N·m (106 lb in).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the crankshaft position sensor. Refer to Crankshaft Position Sensor Replacement in Engine Controls.
3. Install the oil pan. Refer to Oil Pan Replacement .
4. Install the water pump. Refer to Water Pump Replacement in Engine Cooling.
5. Install the crankshaft balancer (external). Refer to Crankshaft Balancer Replacement .