Removal Procedure
Tools Required
J 41427 Universal
Lift Brackets
Caution: Before servicing any electrical component, the ignition and start switch must be in the OFF or LOCK position and all electrical loads
must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury
and/or damage to the vehicle or its components.
- Disconnect
the battery negative cable. Refer to
Battery Cable
in Engine Electrical.
- Remove the hood. Refer to
Hood Replacement
in Sheet Metal.
- Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement
in Engine Controls.
- Drain the engine coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Remove the following coolant hoses:
- Remove the upper and lower radiator shroud. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Remove the drive belt. Refer to
Drive Belt Replacement
.
- Disconnect the throttle cable and the cruise control cable, if
equipped. Refer to Accelerator Controls Cable Replacement
in Engine Controls.
- Remove the engine cooling fan. Refer to
Fan Clutch Replacement
in Engine Cooling.
- Remove the air conditioning compressor, if equipped, and set it
aside. Refer to
Air Conditioning Compressor Replacement
in HVAC.
- Disconnect the electrical connector from the power steering pump.
- Remove the power steering pump pulley. Refer to
Power Steering Pump Replacement
in Steering.
- Remove the power steering
pump mounting bracket using the following procedure:
• | Disconnect the electrical connector from the power steering pump. |
• | Remove the nuts holding the power steering pump to the engine. |
• | Remove the power steering pump mounting bracket bolts and the
nut. |
• | Slide the power steering pump mounting bracket forward with the
power steering pump still attached. |
• | Set the power steering pump and the mounting bracket aside. |
- Remove the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- Remove the starter opening cover.
- Disconnect the electrical connectors on the top of the engine.
- Disconnect the positive battery cable at the generator. Refer
to
Generator Replacement
in Engine
Electrical.
- Remove the torque converter to flywheel bolts, if equipped. Refer
to
Flywheel to Torque Converter Bolt Replacement
in Trans/Transaxle.
- Disconnect the transmission cooler pipe bracket from the right
side of the oil pan, if equipped. Refer to
Oil Cooler Hose/Pipe Replacement
in Trans/Transaxle.
- Remove the exhaust pipe from the exhaust manifolds .Refer to
Catalytic Converter Replacement
in Engine Exhaust.
- Support the transmission with a suitable strap.
- Remove the engine oil cooler pipes, if equipped. Refer to
Engine Oil Cooler Hose/Pipe Replacement
in Engine
Cooling.
- Remove both engine mount through-bolts. Refer to
Engine Mount Replacement
.
- Remove seven transmission to engine bolts including the brackets.
Refer to
Transmission Replacement
or
Transmission Replacement
or
Transmission Replacement
in Tranmission/Tranaxle.
- Lower the vehicle.
- Disconnect the remaining electrical connectors.
- Remove the distributor cap. Refer to
Distributor Replacement
in Engine Electrical.
- Remove the engine harness support.
- Disconnect the fuel pipes. Refer to
Fuel Hose/Pipes Assembly Replacement
in Engine Controls.
- Remove two transmission to engine bolts at the top of the engine.
- Remove the EGR pipe. Refer
to
Exhaust Gas Recirculation Pipe Replacement
in Engine Controls.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Attach the J 41427
to the left front and
right rear intake manifold mounting bolts, using the following procedure:
• | Remove the right rear lower intake manifold bolts. |
• | Install the J 41427
marked RIGHT REAR. |
• | Install the retaining bolts. |
Tighten
Tighten the bolts to 15 N·m (11 lb ft).
• | Remove the left front lower intake manifold bolts. |
• | Install the J 41427
marked LEFT FRONT with the arrow pointing to the front of the engine. |
• | Install the retaining bolts. |
Tighten
Tighten the bolts to 15 N·m (11 lb ft).
- Attach a suitable lifting device to the lift brackets.
- Remove the engine.
Installation Procedure
Tools Required
J 41427 Universal
Lift Brackets
- Install the engine to
the vehicle.
- Install two top transmission to engine bolts, including the brackets
and clips.
- Remove the J 41427
and the lifting device.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Reinstall the intake
manifold bolts.
Tighten
Tighten the bolts to 15 N·m (11 lb ft).
- Install the EGR pipe.
Refer to
Exhaust Gas Recirculation Pipe Replacement
in Engine Controls.
- Connect the fuel pipes. Refer to
Fuel Hose/Pipes Assembly Replacement
in Engine Controls.
- Install the engine harness support.
- Install the distributor cap. Refer to
Distributor Replacement
in Engine Electrical.
- Connect the engine harness.
- Install the remaining seven transmission to engine bolts. Refer
to
Transmission Replacement
or
Transmission Replacement
or
Transmission Replacement
in Transmission/Transaxle.
- Install both engine mount through-bolts, if equipped. Refer to
Engine Mount Replacement
.
- Install the oil cooler pipes, if equipped. Refer to
Engine Oil Cooler Hose/Pipe Replacement
.
- Remove the transmission support strap.
- Install the exhaust pipe to the exhaust manifolds. Refer to
Catalytic Converter Replacement
in Engine Exhaust.
- Install the transmission cooler pipe bracket to the right side
of the oil pan, if equipped. Refer to
Oil Cooler Hose/Pipe Replacement
in Transmissions/Transaxles.
- Install three torque convertor to flywheel bolts, if equipped.
Refer to
Flywheel to Torque Converter Bolt Replacement
.
- Install the starter opening shield.
- Install the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- Connect the positive battery cable at the generator. Refer to
Generator Replacement
in Engine Electrical.
- Connect the engine harness to the top of the engine.
- Install the power steering
pump mounting bracket using the following procedure:
• | Loosely assemble the mounting bracket over the stud. |
• | Install a nut to the stud finger tight. |
• | Install the three bolts finger tight. |
• | Install the two nuts to the power steering pump finger tight. |
Tighten
Tighten the nuts and bolts to 41 N·m (30 lb ft).
- Install the air conditioning (A/C) compressor, if equipped. Refer
to
Air Conditioning Compressor Replacement
in HVAC.
- Connect the electrical connector to the power steering pump.
- Use the J 25033-C
in order to install the power steering pump pulley. Refer to
Power Steering Pump Replacement
in Steering.
- Install the engine cooling fan. Refer to
Fan Clutch Replacement
in Engine Cooling.
- Install the drive belt. Refer to
Drive Belt Replacement
.
- Connect the throttle cable and the cruise control cable, if equipped
.Refer to Accelerator Controls Cable Replacement
in Engine Controls.
- Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement
in Engine Controls.
- Install the upper and lower radiator shrouds. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Install the following coolant hoses:
- Fill the engine with coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Install the hood. Refer to
Hood Replacement
in Sheet Metal.
- Connect the battery negative cable. Refer to
Battery Cable
in Engine Electrical.
- Before starting a new engine, or one that has been repaired. Refer
to Engine Set-Up and Testing
.