GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 300314  Size: SH

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable.
  2. Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid possible contamination of the fuel system.
  3. Remove the fuel filler cap.
  4. Drain the fuel below the level of the fuel filler hose. Refer to Fuel Tank Draining .
  5. Caution: To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.

  6. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  7. Object Number: 300178  Size: SH
  8. Disconnect the fuel fill hose (3) from the fuel tank.
  9. Disconnect the fuel fill hose (3) from the fuel fill pipe.
  10. Remove the fuel fill hose and the hose clamps (2), (4).
  11. Cap the fuel tank opening.

Installation Procedure


    Object Number: 300178  Size: SH
  1. Uncap the fuel tank opening.
  2. Install the fuel fill hose (3) and the hose clamps (2), (4) to the fuel tank and the fuel fill pipe.
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten
    Tighten the fuel fill hose clamps to 2.5 N·m (22 lb in).

  4. Lower the vehicle.

  5. Object Number: 300314  Size: SH
  6. Refill the fuel system.
  7. Install the fuel filler cap.
  8. Connect the negative battery cable.