GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1996 🢒 Chevy G Van 🢒 Engine 🢒 Engine Mechanical - 6.5L 🢒 Engine Flywheel Replacement

Removal Procedure
  1. Remove the transmission. Refer to Transmission.

    2. Object Number: 69008 Size: SH
  2. Remove the flywheel bolts.
  3. Remove the flywheel.
  4. Clean the mating surfaces of the crankshaft. Remove any burrs.
  5. Clean the mating surfaces of the flywheel. Remove any burrs.
  6. Inspect the flywheel for the following conditions:
    7. • Worn teeth
    • Broken teeth
    • Cracks
  7. Replace the flywheel if necessary.

Installation Procedure

    Object Number: 69008 Size: SH
  1. Install the flywheel.
  2. Install the flywheel bolts.

    3. Tighten
    Tighten the bolts to 90 N·m (65 lb ft).

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the transmission. Refer to Transmission.