INOP. 4WD INDICATOR LIGHT/RWAL CODE 5 (INSTALL 4WD HARNESS)

Subject: INOPERATIVE 4-WD INDICATOR LIGHT/RWAL CODE 5

Model and Year: 1991 K TRUCK

THIS BULLETIN CANCELS AND SUPERSEDES DEALER SERVICE BULLETIN NO. 91-340-5, DATED JUNE 1991. THE PART NUMBER AND CAMPAIGN BULLETIN NUMBER HAVE BEEN CORRECTED. ALL COPIES OF 91-340-5 SHOULD BE DISCARDED.

Some 1991 K pickups may experience the 4wd indicator light not operating as intended, or an RWAL code 5. An electrical feedback condition may exist during vehicle start-up and cause the front axle engagement switch to become inoperative. This may keep the 4wd indicator light from coming on while the truck is in 4wd, and it may not disable the RWAL system as intended when the truck is in 4wd. If the RWAL is activated while in 4wd, a diagnostic code 5 may be set in the RWAL module. This disables the RWAL function and causes the brake warning light on the instrument panel to illuminate and remain on.

To correct this condition, a jumper harness must be installed in addition to replacing the front axle engagement switch. Do NOT replace any RWAL system components.

Notice: Vehicles subject to Dealer Product Campaign Bulletin No. 91C07 may still experience this condition as well after campaign completion.

VEHICLES INVOLVED:

All 1991 K pickups prior to the following VIN breakpoints are subject.

Pontiac East Assembly: 1GCGK24K8ME168557

Fort Wayne Assembly: 1GCDC14Z8MZ169739

Oshawa Assembly:

2GCHK39N1M1191788

SERVICE PROCEDURE:

Jumper Harness Installation

1. Locate the single purple wire and connector that join the 4wd harness and the engine harness. This will be between the distributor and the bulkhead behind the engine and will be most easily accessed from the top of the engine (Figure 1, view A, labelled Engine Harness Connector).

2. Disconnect the purple wire connector and connect the jumper harness to the appropriate ends of the two connector halves.

SERVICE PARTS INFORMATION

Part Number Description Quantity Application ---------- -------------------- -------- ----------- 12111734 4wd jumper harness 1 K1,K2,K3 15638264 front axle engagement switch 1 K1,K3,K3

Parts are expected to be available on July 1, 1991. Until then normal part orders will not be accepted by GMSPO. Only verifiable emergency VIP orders will be accepted. GMSPO will make every effort to obtain parts. All parts will be placed on 400 control to waive VIP surcharges. However, the parts will be shipped premium transportation at dealer's expense. All other order types will be canceled as incorrectly ordered while 400 control is in place.

WARRANTY INFORMATION

Labor Operation Description Labor Time Add --------- ---------------- ---------- T7266 4wd jumper harness *0.2 hr install

F0023 front axle engagement ** switch replace with skid plate

NOTE: Labor Operation is coded to base vehicle coverage in the warranty system.

* Trouble Code: 92

** Use applicable labor time guide for labor hours.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.