Removal Procedure
Tools Required
- Disconnect the battery negative cable from the battery. Refer
to
Battery Cable
in engine
electrical.
- Remove upper fan shroud from the radiator. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Rotate the engine until the timing marks on the crankshaft balancer
and the engine front cover are on TDC.
- Remove the drive belt from the vehicles drive pulleys. Refer to
Drive Belt Replacement
in Engine
Mechanical.
- Raise the vehicle and support with safety stands. Refer to
Lifting and Jacking the Vehicle
in
General Information.
- Remove the lower fan shroud from the radiator. Refer to
Fan Shroud Replacement
in
Engine Cooling.
- Remove the crankshaft balancer from the crankshaft. Refer to
Crankshaft Balancer Replacement
.
- Remove the water pump from the engine block. Refer to
Water Pump Replacement
in Engine Cooling.
- Remove the engine front cover from the engine block. Refer to
Engine Front Cover Replacement
in
Engine Mechancial.
Important: If the crankshaft position reluctor ring is removed, a new crankshaft
position reluctor ring sensor must be installed.
- Aligned the timing marks on the camshaft and crankshaft gears.
- Use the J 41371
to remove the crankshaft reluctor ring
from the crankshaft. Refer to
Crankshaft Position Sensor Reluctor Ring Replacement
in Engine Mechanical.
- Remove the camshaft sprocket
retaining bolts.
- Remove the timing chain and camshaft sprocket.
- Use the J 28509-A
to remove the crankshaft sprocket.
Installation Procedure
Tools Required
J 22102 Crankshaft
Sprocket Installer
Important: Ensure the following conditions exist:
• | The camshaft and the crankshaft timing marks are aligned |
• | The camshaft dowel pin and the camshaft sprocket holes are properly
aligned |
• | The gears and the chain mesh properly |
- Use the J 22102
to
install the crankshaft sprocket.
Notice: Do not hammer the camshaft sprocket onto the camshaft. To do so may
dislodge the rear camshaft plug and damage the camshaft.
- Install the
timing chain and sprocket to the camshaft.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the camshaft
retaining bolts to the camshaft.
Tighten
Tighten the retaining bolts to 30 N·m (22 lb ft).
- Install the timing chain and sprocket to the camshaft.
- Install the engine front cover to the engine block. Refer to
Engine Front Cover Replacement
.
- Install a new crankshaft
position reluctor ring to the crankshaft. Refer to
Crankshaft Position Sensor Reluctor Ring Replacement
in Engine Mechanical.
- Install the crankshaft balancer to the crankshaft. Refer to
Crankshaft Balancer Replacement
.
- Install the water pump to the engine block. Refer to
Water Pump Replacement
in Engine Cooling.
- Install the lower fan shroud to the radiator. Refer to
Fan Shroud Replacement
in Engine
Cooling.
- Lower the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Install the drive belt on the vehicle drive pulleys. Refer to
Drive Belt Replacement
.
- Install the upper fan shroud to the radiator. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Connect the battery negative cable to the battery. Refer to
Battery Cable
in Engine Electrical.