GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1999 🢒 Chevy K Pickup - 4WD 🢒 Driveline/Axle 🢒 Transfer Case - BW 4401 (Two Speed Manual) 🢒 Shift Lever Replacement - On Vehicle

Removal Procedure
  1. Remove the shift knobs from the transfer case shift lever.

    2. Object Number: 175319 Size: SH
  2. Remove the four screws securing the transfer case shift control bezel to the floor panel bracket and the shift bracket.
  3. Remove the wiring harness from the transfer case shift control bezel.

    4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.


    Object Number: 175315 Size: SH
  4. Remove the shift lever end from the transfer case linkage rod.

    5. Object Number: 175387 Size: SH
  5. Remove the four bolts securing the transfer case shift control to the floor panel bracket.

Installation Procedure

    Object Number: 175387 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the four bolts securing the transfer case shift control to the floor panel bracket.

    2. Tighten
    Tighten the transfer case control bolts to 11 N·m (97 lb in).


    Object Number: 175315 Size: SH
  2. Install the shift lever end to the transfer case linkage rod.

    3. Lower the vehicle.


    Object Number: 175319 Size: SH
  3. Install the wiring harness to the transfer case shift control bezel.
  4. Install the four screws securing the transfer case shift control bezel to the floor panel bracket and the shift bracket.

    5. Use the locator pin on the transfer case shift control bezel in order to aid in positioning the bezel onto the brackets.

    Tighten
    Tighten the transfer case shift control bezel screws to 2 N·m (18 lb in).

  5. Install the shift knob to the transfer case shift lever.