Removal Procedure
- Remove the turbocharger. Refer to
Turbocharger Replacement
.
- Remove the left fuel rail. Refer to
Fuel Injection Fuel Rail Assembly Replacement - Bank 2
in Engine Controls - 6.6 L.
- Remove the intake manifold tube. Refer to
Intake Manifold Tube Replacement
.
- Remove the intake manifold bolts/nuts.
Important: The intake manifold uses sealer. Pry at the area by the fuel rail bolt holes
in order to avoid damage to the sealing surface.
- Remove the intake manifold.
- To prevent entry of debris into the cylinder head, tape the openings.
- If required, clean and inspect the intake manifold. Refer to
Intake Manifold Cleaning and Inspection
.
Installation Procedure
- Apply a 2-3 mm (1/8 in)
wide, by 0.5-1.5 mm (1/16 in) high bead of sealant, GM P/N 97720043
(Canadian P/N 88901148), or equivalent to the intake manifold.
- Install the intake manifold.
- Install the intake manifold bolts/nuts.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the intake manifold bolts/nuts in the sequence shown.
Tighten
Tighten the bolts/nuts to 21 N·m (15 lb ft).
- Install the intake manifold tube. Refer to
Intake Manifold Tube Replacement
.
- Install the left fuel rail. Refer to
Fuel Injection Fuel Rail Assembly Replacement - Bank 2
in Engine Controls - 6.6 L.
- Install the turbocharger. Refer to
Turbocharger Replacement
.