Important: Use a NEW EGR valve gasket when installing the EGR valve.
- Install the EGR valve to the EGR cooling tube.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EGR to EGR cooling tube bolts (1).
Tighten
Tighten bolts to 20 N·m (15 lb ft).
- Install the EGR assembly to the engine.
- Install the EGR assembly to EGR bracket bolts.
Tighten
Tighten bolts to 20 N·m (15 lb ft).
- Install the EGR assembly to exhaust pipe nuts.
Tighten
Tighten nuts to 20 N·m (15 lb ft).
- Install the EGR assembly to intake manifold nuts.
Tighten
Tighten nuts to 19 N·m (14 lb ft).
- Install EGR outlet cooling hose (1) to EGR cooling tube (2).
- Install the EGR inlet cooling hose (2) to the EGR cooling tube (1).
- Connect the EGR vacuum hose to the EGR valve.
- Install the upper intake manifold tube and nuts.
Tighten
Tighten the nuts to 10 N·m (89 lb in).
- Install the intake heater and gasket.
Tighten
Tighten the heater to 50 N·m (37 lb ft).
- Install the turbocharger boost sensor with bracket.
- Install the turbocharger boost sensor bracket bolt.
Tighten
Tighten the bolt to 10 N·m (89 lb in).
- Install air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
- Fill cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.