- Install the engine wiring harness.
- Connect the fuel pressure regulator electrical
connector (1).
- Route the engine wiring harness to the engine.
Notice: Refer to Fastener Notice in the Preface section.
- Raise the vehicle.
- Install the engine wiring harness ground bolts (1).
Tighten
Tighten the bolts to 34 N·m (25 lb ft).
- Connect the CMP sensor electrical connector
(1).
- Connect the CKP sensor electrical connector.
- Install
the engine shield and bolts.
Tighten
Tighten the bolts to 20 N·m (15 lb ft).
- Lower the vehicle.
- Connect the fuel rail pressure sensor electrical
connector (1).
- Connect
the BARO sensor electrical connector (1).
- Connect the oil level sensor electrical
connector (1).
- Install the left side engine harness to
the glow plugs (1).
- Install the glow plug electrical nuts.
Tighten
Tighten the nuts to 2 N·m (18 lb in).
- Install the left inner wheelhouse panel. Refer to
Wheelhouse Panel Replacement
in Body Front End.
- Install the fuel pipe retainer (2).
- Install the fuel pipe retainer nut at the valve cover.
Tighten
Tighten the nut to 8 N·m (70 lb in).
- Connect the glow plug controller electrical
connectors (1).
- Connect the fuel rail temperature sensor
electrical connector (1).
- Connect the left rear fuel injector electrical
connector (1).
- Connect the left front fuel injector electrical
connector (1).
- Install the PCV hose to valve cover.
- Position the PCV hose clamp.
- Install the charged air cooler inlet duct
to the turbocharger.
- Align the mark on the duct (2) with the mark on the turbocharger.
- Position the clamp (1) as shown for proper clearance.
Tighten
Tighten the clamp to 6 N·m (53 lb in).
- Install the bulk connector bolts (1) to
the bracket.
Tighten
Tighten the bolts to 21 N·m (15 lb ft).
- Connect the engine harness electrical connectors.
- Install the glow plug relay. Refer to
Glow Plug Relay Replacement
.
- Install the turbocharger coolant bypass
valve.
Tighten
Tighten the valve to 60 N·m (44 lb ft).
- Install the turbocharger water inlet hose.
- Position the turbocharger water inlet hose clamp.
- Connect the ECT sensor electrical connector (1).
- Install the engine sight shield hold-down
bracket (1) and bolt.
Tighten
Tighten the bolt to 10 N·m (89 lb in).
- Connect the turbocharger boost sensor electrical connector (1).
- Connect the right front fuel injector electrical
connector (1).
- Install the right side engine harness to the glow plugs (1).
- Install the right side glow plug electrical nuts.
Tighten
Tighten the nuts to 2 N·m (18 lb in).
- Connect the EGR throttle valve solenoid
electrical connector (1).
- Connect the EGR vacuum sensor electrical
connector (1).
- Connect the EGR vent solenoid electrical
connector (1).
- Connect the EGR valve solenoid electrical
connector (1).
- Connect the right rear fuel injector electrical
connector (1).
- Connect the following electrical connectors:
• | Water-in-fuel sensor (1) |
- Install the charged air cooler outlet duct
to the intake.
- Tighten the charged air cooler outlet duct clamp (1).
Tighten
Tighten the clamp to 6 N·m (53 lb in).
- Connect the fuel injection control module
electrical connectors (1).
- Install the air cleaner. Refer to
Air Cleaner Assembly Replacement
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.