Installation Instructions -- Emergency Vehicle Lamp Wiring
Insert Notice SIO#
- Disconnect the negative (-) battery cable at the battery. The negative (-) battery cable must be disconnected before the positive wiring lead is connected to the emergency lamp relay.
- Locate the emergency vehicle lamp connection point under the hood (refer to following illustration). Use the upper stud on the relay mounted at the upper right of front of the dash, in the engine compartment.
- Complete installation of additional fused wiring from the emergency lamp relay to the emergency lamp (refer to following illustration). Use the supplied boot to cover the terminal nut. Torque the nut assembly to 5.5 lb-ft (7.5 N·m).
Terminal for Owner Added Accessory
Retaining Nut, M8
Passenger-side Fender Panel
- With the emergency lamp switch in the off position, reconnect the negative (-) battery cable to the battery. Torque to 12.5 lb-ft (17 N·m).
- Reset the clock time and radio preset buttons as needed.
Your vehicle is equipped with wiring provisions for a 12 volt
accessory power supply. Refer to the following instructions when adding electrical
accessories that will use the 9L4 12 volt power supply feeds connected to your
vehicle's electrical system. After reading the following information, keep it with
your owner's manual for future reference.
Notice: Before modifying or adding any wiring, be sure
that it will work properly with your vehicle's wiring system. Because there are so
many modifications that can be made for many different bodies and accessories, GM
cannot take responsibility for any changes made. Such changes may not be covered by
your GM Warranty. Have the work done by an experienced electrical technician.
All wiring must be properly protected by fuses, etc. and must be routed properly
so that it will not be cut, pinched or rubbed by other parts of the vehicle. Do not
route wiring in areas where it will be very hot. Be sure not to overload the vehicle's
wiring, connectors and components. All added wire must be at least the same size as
the wire being attached to for proper fuse protection.
Installation Instructions -- 12 Volt Accessory Power
Supply
- Disconnect the negative (-) battery cable at the battery. The negative
(-) battery cable must be disconnected before the positive wiring lead is connected
to the power accessory.
- Install the power supply harness under the instrument panel near the steering
column (see attached illustration). The wire bundle consists of the ignition (IGN),
battery (BAT) and negative (NEG) wire feeds.
- Remove the tape to release the wire bundles from the power supply harness.
- Remove the tape from the wires that are to be used to connect the power
accessory. Do not remove the tape from the unused wires. Tape the unused wires back
in their original position under the instrument panel.
- The body builder is to complete the wiring installation with additional
wire required for the specific electrical accessory power connection. All wires must
be at least the same size (gage) as the wire it is being attached to for proper fusing.
- The ignition must be turned to OFF or ACC prior to attaching the cables
to the battery, or serious damage to the Electronic Control Module (ECM) may result.
The windshield wiper switch and the radio must be turned off before attaching
cables to the battery.
- Reconnect the negative (-) battery cable to the battery. Torque the bolt
to 12.5 lb-ft. (17 N·m).
- Reset the clock time and radio pushbuttons as desired.
The IGN A and IGN B connections have voltage supplied and are
hot when the ignition is turned to ACC or RUN.
The BAT A and BAT B connections have voltage supplied and are
hot at all times.
The combined electrical load of IGN A and BAT A must not exceed
21 amps (250 watts). Additionally, the combined electrical load of IGN B
and BAT B must not exceed 28 amps (340 watts).
You can get electrical components from your authorized GM dealer. Many
Packard electrical components are also available from Pioneer Standard Company
(1-800-PACKARD). Pioneer may also be able to supply customer wiring
studs or jumpers made to your specifications.
Owner-Added Accessory Connectors
Use one of the following electrical connection points that will best
suit your vehicle's requirements. When possible, it's best to make your accessory
(positive) connection at the primary terminal on the MegaFuse block. An alternate
connection location is provided by two accessory power studs at the rear of
the fuse relay center, located at the rear of the engine compartment on the
driver's side. Also, when connecting an owner-added accessory (positive) terminal
to a power accessory stud, be sure that the stud nut is fully threaded onto
the power accessory stud. After tightening the connection, if the stud is
not even with, or threaded past the outer edge of the stud nut, use the next
closest power accessory stud to make your connection. Make sure all connections
are tight.
Primary Electrical Supply Connection at the Mega Fuse Block
Cover
Nut
Terminal for Owner-Added Accessory
Power Lead used with SEO 9L4 only
Mega Fuse Block
Generator Lead
- Disconnect the negative (-) battery cable at the battery.
- Remove the mega fuse block cover(s). The mega fuse block is located
at the front of the engine compartment on the passenger's side, mounted on
the rearward side of the upper fan shroud.
- Remove the terminal nut from the lower terminal of the mega fuse
holder. Put the positive (+) terminal ring of the accessory on the mega fuse
terminal stud. Wiring must be sized correctly. The maximum accessory load
is 125 amps on this terminal.
- Reinstall the terminal nut. Tighten the terminal nut to 6-9 lb-ft
(9-12 N·m). Reinstall the mega fuse block cover(s).
- Attach appropriately sized ground cable to the battery. Tighten
the bolt to 11 lb-ft (15 N·m).
- Connect the negative (-) battery cable to the battery. Tighten
the bolt to 11 lb-ft (15 N·m).
- Set the clock time, radio pushbuttons and theft-deterrent feature
as needed. See "Audio Systems" in the owner's manual.
Alternate Connection to Vehicle Fuse Relay Center
Alternate Junction Block Cover
Retaining Nut
Owner-Added Accessory (Positive)
Accessory Power Studs
Underhood Fuse Relay Center
- Disconnect the negative (-) battery cable at the battery.
- Remove the alternate junction block cover. The alternate junction
block is located on the inner fender at the rear of the fuse relay center
on the driver's side.
- Put the positive (+) terminal ring of the electrical accessory
on the terminal stud.
The two 8 mm accessory power studs are individually fused by
30 amp fuses located inside and to the rear of the fuse relay center.
Remove the fuse relay center cover if you ever need to check or change the
fuses. the maximum accessory load is 21 amps on each power stud.
- Install an 8 mm terminal nut (GM Part No. 11501085)
and tighten the nut to 3 lb-ft (5 N·m). Reinstall the
alternate junction block cover.
- Connect the negative (-) battery cable to the battery. Tighten
the bolt to 11 lb-ft (15 N·m).
- Set the clock time, radio pushbuttons and theft-deterrent feature
as needed. See "Audio Systems" in the owner's manual.
Installation Instructions -- Emergency Vehicle Roof Panel Lamp
Wiring to the accessory can be done by either directly connecting the wire in
the roof to the accessory (Option A) or by using Wiring Harness Package part
number 12150250 obtained from GM Service Parts (Option B).
- Disconnect the negative (-) battery cable at the battery.
- Make the electrical connections using either option A or option
B.
Notice: Pulling the wiring harness through a panel hole
that has sharp edges may cause damage to the wire and/or wire insulation. Remove sharp
edges from the panel hole before pulling the wire through it.
Option A: Roof Wires Directly to Accessory
- Drill a 3/8 inch to 1/2 inch (10 to 13 mm) hole in the outer
roof panel in the area shown in the illustration. The hole should only go through
the outer panel. Remove all sharp edges from the drilled hole.
- Pull out the wiring harness being careful to avoid scraping the insulation
on the edge of the hole.
- Extend the wiring harness to the accessory.
- Connect the BROWN wire to the accessory hot terminal.
- Connect the BLACK wire to the accessory ground terminal.
- Cover the hole in the roof with a durable sealant such as silicone rubber
sealer.
Notice: If you leave your radio or other accessories on
during the jump starting procedure, they could be damaged. The repairs would not be
covered by your warranty. Always turn off your radio and other accessories when jump
starting your vehicle.
Option B: Use Wiring Harness Package 12150250. Obtain from GM Service Parts
through the GM Dealership
- Drill a 1.25 inch (32 mm) hole in the outer roof panel in the
area shown. The hole should only go through the outer panel. Remove all sharp edges
from the drilled hole.
- Pull out the wiring harness being careful to avoid scraping the insulation
on the edge of the hole.
- Cut the wire to length. Install terminals to wire ends and insert into
the connector. The BROWN wire goes in cavity A and the BLACK wire in cavity B. Push
in the secondary lock to retain the wires.
- Attach the harness assembly from the package to the accessory. Cover with
the supplied conduit for added protection. Connect the ORANGE wire to the accessory
hot terminal and the BLACK wire to the ground.
- Complete the connection from the roof harness to the extension harness.
Cover the mated connector with the supplied foam. Push the foam covered connection
and excess wire through the roof panel hole.
Restoring Power
- Be sure that the auxiliary lamp switch is OFF.
- Vacate the vehicle and reconnect the battery cable.
- Turn the auxiliary lamp switch on. The accessory should now be working.
If it is not working, check the connections.
- After ensuring that the accessory is working properly, install the grommet
in the hole. Seal with silicone sealer to prevent water leakage.
Notice: Overloading the vehicle's electrical system may
damage your vehicle's accessories. Do not overload the vehicle's system by having
unnecessary accessories on at the same time.
Option B
Harness Assembly
Grommet (Roof)
Harness Connector, Secondary Lock and Terminal
Foam Insulator (Adhesive-Backed)
Vehicle Outer Roof Panel
Maintenance
The circuit is fed from the # 2 post on the underhood electrical center
and protected by the fuse labeled "# 2 Post" located
in the electrical center. Always replace the fuse with a 30 amp maxi-fuse.
Notice: Before modifying or adding any wiring, be sure
that it will work properly with your vehicle's wiring system. Because there are so
many modifications that can be made for many different bodies and accessories, GM
cannot take responsibility for any changes made. Such changes may not be covered by
your GM Warranty. Have the work done by an experienced electrical technician.
All wiring must be properly protected by fuses, etc. and must be routed properly
so that it will not be cut, pinched or rubbed by other parts of the vehicle. Do not
route wiring in areas where it will be very hot. Be sure not to overload the vehicle's
wiring, connectors and components. All added wire must be at least the same size as
the wire being attached to for proper fuse protection.
Installation Instructions -- 12 Volt Accessory Power Supply
- Disconnect the negative (-) battery cable at the battery. The negative
(-) battery cable must be disconnected before the positive wiring lead is connected
to the power accessory.
- Locate the power supply harness under the instrument panel near the right
side of the vehicle. The wire bundle consists of the pink ignition (IGN) , orange
battery (BAT) and black negative (NEG) wire feeds.
- Remove the tape to release the wire bundles from the power supply harness.
- Remove the 40 amp MegaFuse that is taped to the wire bundle. Set
aside for installation, after equipment wiring is complete.
- Prepare the wires that are to be used to connect the power accessory.
Do not remove the unused wires. Tape unused wires back in their original position
under the instrument panel.
- Complete the wiring installation of the customer added accessory with
additional wire required for the specific electrical accessory power connection. The
wire gage, 12 gage (3.0 mm), should be the same as the wiring of the
installed harness.
- The ignition must be turned to OFF or ACC prior to attaching the cables
to the battery, or serious damage to the Vehicle Control Module (VCM) may result.
The windshield wiper switch and the radio must be turned off before attaching
cables to the battery.
- Disconnect the positive (+) battery cable at the underhood power distribution
center. Remove the nut from the 8 mm stud (See illustration).
- Install the 40 amp MegaFuse (from step 4) in the front holder
on the underhood power distribution center over the stud. Reinstall the positive (+)
battery cable with the mounting screw through the MegaFuse terminal. Replace the 8 mm
nut on the stud. Torque both the nut and screw to 1.3-2.7 lb.-ft (6-12 N·m).
- Reconnect the negative (-) battery cable to the battery. Torque the bolt
to 12.5 lb-ft. (17 N·m).
- Reset the clock time and radio pushbuttons as desired.
Underhood Power Distribution Center
The IGN A and IGN B connections have voltage supplied and are
hot when the ignition is turned to ACC or RUN (pink color wire).
The BAT A and BAT B connections have voltage supplied and are
hot at all times (orange color wire).
The combined electrical load of IGN A and BAT A must not exceed
21 amps (250 watts). Additionally, the combined electrical load of IGN B
and BAT B must not exceed 21 amps (250 watts). The combined electrical
load of all circuits must not exceed 28 amps (340 watts).