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Info - Serpentine Belt Identification and Diagnosis

Subject:Serpentine Belt Identification and Diagnosis

Models:2001-2003 Chevrolet Silverado
2001-2003 GMC Sierra
2003 Chevrolet C4500/5500 Medium Duty Truck
2003 GMC C4500/5500 Medium Duty Truck
with 6.6L Duramax™ Diesel Engine (VIN 1 -- RPO LB7)



This bulletin is being revised to add additional models and model years. Please discard Corporate Bulletin Number 02-06-01-010 (Section 06 -- Engine).


The following tables will assist the dealer in selecting the correct belt to install based on the engine configuration.

2001 Model Year Trucks

Generator

EGR Vacuum pump

RPO Code

Broadcast Code (BCC)

Part Number

Belt Length

105 A

N/A

K68

UUS

97223129

2830 mm

130A/150A

N/A

KG8 or 8A7

UZA

97223130

2853 mm

Dual 105A

N/A

K65 or 8X5

UUT

97223131

3294 mm

2002-2003 Model Year Light Duty Trucks

Generator

EGR Vacuum pump

RPO Code

Broadcast Code (BCC)

Part Number

Belt Length

105 A

No

K68 and NF2

UZZ

97300653

2992 mm

130A/150A

No

(KG8 or 8A7) and NF2

WAA

97300654

3012 mm

Dual 105A

No

(K65 or 8X5) and NF2

WAB

97300655

3455 mm

105 A

Yes

K68 and NC1

WAA

97300654

3012 mm

130A/150A

Yes

(KG8 or 8A7) and NC1

WAC

97300656

3034 mm

Dual 105A

Yes

(K65 or 8X5) and NC1

WAD

97300657

3476 mm

2003 Model Year C4500/5500 Medium Duty Trucks

Generator

EGR Vacuum pump

RPO Code

Broadcast Code (BCC)

Part Number

Belt Length

105 A

N/A

K68

WAA

97300654

3012 mm

130 A/150 A

N/A

KG4

WAC

97300656

3034 mm

Dual 105 A

N/A

K65

WAB

97300655

3455 mm

When looking at a belt, the part number, the broadcast code (BCC) and the belt spec-length are printed on the smooth side in white letters.

Diagnosis

The following information may assist the dealer with diagnosis of different belt conditions or failure modes.

Belt conditions may be generalized into two typical symptoms: shredding or belt wear, and noise. For shredding or wear conditions -- pulley alignment , a wrong idler pulley or foreign objects are the most found causes. Inspect all pulleys for proper alignment. Visually inspect that the belt is going according to the correct routing and that the correct pulleys are installed. Smooth pulleys should ride against the smooth side of the belt and ribbed pulleys should ride against the ribbed side of the belt.

The first issue with noise is a squeak at engine shutdown. This is a normal condition and no repairs should be made. Because of the higher cylinder pressures in a diesel engine, the engine stops faster than a gasoline powered engine. While the engine itself stops quickly, the other accessories have momentum. When the engine is shut down, the crankshaft stops and the accessories attempt to continue rotating. The squeak is produced when the belts slips slightly against the crankshaft pulley. If the squeak is produced while the engine is running, then look for contamination/debris on either the belt or the pulley. Also inspect the pulley system for misalignment.

Be sure when replacing a belt, especially for any noise concerns, that you select the correct part number from the charts above.

If the noise concern relates to either a knock or tension noise, inspect for the correct length belt. A belt that is too long could allow the belt tensioner to knock against its internal stop.

Some tensioner movement is normal and should not be the cause of concern. The tensioner will move back and forth as the tensioner attempts to remove slack from the serpentine belt.