Tools Required
• | J 38695 Spiral
Retainer Ring Installer |
- Lubricate clutch piston seals and grooves with DEXRON® III transmission
fluid.
- Install the inner (604) and outer (605) direct clutch piston seals
with the seal lips facing down towards the direct clutch housing.
- Install the direct clutch intermediate seal (622) onto the direct clutch housing
(623) with the seal lip facing upward.
- Install J 21362-1
and J 38732-1
onto the direct clutch
housing (623). Lubricate the tools with DEXRON® III transmission fluid.
- Install the direct clutch piston (619) into the direct clutch
housing using a rotating movement until the direct clutch piston is seated.
- Install the direct clutch spring and the retainer assembly (607).
- Install the J 23327
and the J 25018-A
onto
the direct clutch housing (623).
- Compress the direct clutch spring assembly (607).
- Install the direct clutch spring retainer ring (608).
- Remove the tools.
- Dip all clutches in DEXRON® III transmission fluid.
- Install the direct clutch apply plate (wave) (609).
- Install the direct clutch plates (618, 619). Alternate the clutch
plates, starting with the steel plate first (5 steel, 5 composite).
- Install the direct clutch backing plate (617).
- Install the direct clutch backing plate retaining ring (616).
- Turn the direct clutch drum (623) over.
- Assemble the intermediate clutch sprag assembly (624) and races
into the outer race (625).
- Install the intermediate roller clutch outer race (625) with the
grooves facing upward:
• | Use the clockwise rotating motion to ease assembly |
• | The direct clutch housing should not rotate counterclockwise |
- Assemble the intermediate roller clutch retainer (626).
- Insert the intermediate roller clutch retainer retaining ring (627) onto the
direct clutch housing hub.
- Use J 38695
to
complete the installation of the retaining ring. Rotate counterclockwise while
pressing down.