GM Service Manual Online
For 1990-2009 cars only

Info - Fuel Filter Replacement

Subject:Fuel Filter Replacement

Models:2005 Chevrolet W-Series Medium Duty Tilt Cab
2005 GMC W-Series Medium Duty Tilt Cab
2005 Isuzu N-Series Commercial Models
with Isuzu 4HK1-TC Diesel Engine (RPO IL5)



Fuel Filter Usage

The 4HK1-TC fuel system is a newly designed high pressure "common rail" system that is very sensitive to fuel quality and fuel condition. Because of this, a fuel filter of adequate volume, mesh size and configuration must be used. Use ONLY a factory original equipment manufacturer (OEM) fuel filter, GM P/N 94369299 (Isuzu P/N 8-94369-299-3), when servicing the fuel filter assembly. Aftermarket fuel filters do not meet OEM standards and may result in poor engine performance or damage the fuel system.

Fuel Filter/Water Separator Service Intervals

Replace the fuel filter on the frame rail every 20,800 km (13,000 mi) or 12 months, whichever comes first, or more frequently, if clogged. Drain water from the water separator on the frame rail every 10,400 km (6,500 mi) as stated in the Owner's Manual.