GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

The removal and installation instructions serve only as a guide. Additional operations may be required on some vehicles to remove other equipment in order to gain access to the generator, the drive belt, and the brackets.


    Object Number: 240932  Size: SH

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable.
  2. Disconnect the terminal plug from the back of the generator.
  3. Disconnect the battery lead from the back of the generator.
  4. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical.
  5. Remove the front generator mounting bolts (2).
  6. Remove the rear retaining bolt (3).
  7. Remove the generator from the generator mounting bracket.

Installation Procedure


    Object Number: 240932  Size: SH
  1. Loosely install the generator into the generator mounting bracket.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the two front (2) and one rear (3) generator mounting bolts.
  4. Tighten

        • Tighten the front mounting bolts to 50 N·m (37 lb ft).
        • Tighten the rear mounting bolt to 50 N·m (37 lb ft).
  5. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical.
  6. Connect the terminal plug to the back of the generator.
  7. Connect the battery lead to the back of the generator.
  8. Tighten
    Tighten the battery terminal to generator nut to 8 N·m (71 lb in).

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  9. Connect the negative battery cable.