Use a properly functioning scan tool with the diagnostic tables in this
section. DO NOT use the Clear Info function unless instructed by a diagnostic
procedure.
The numbers below refer to the step numbers on the diagnostic table.
Data Link Connector Diagnosis
Step
| Action
| Value(s)
| Yes
| No
|
1
| Did you
perform the Powertrain On-Board Diagnostic (OBD) System Check?
| --
|
Go to Step 2
| Go to
Powertrain On Board Diagnostic (OBD) System Check
|
2
|
Important: This table assumes that the scan tool you are using is functional. Insure
that the scan tool is functional by installing the scan tool on another vehicle.
- Turn the ignition switch to the OFF position.
- Connect the scan tool to the Diagnostic Link Connector (DLC).
- Turn the ignition to the ON position leaving the engine OFF.
Does the scan tool power-up?
| --
|
Go to Step 3
|
Go to Step 9
|
3
|
Important: Verify that the correct vehicle application is selected on the scan
tool.
Does the scan tool display engine data?
| --
| System OK.
|
Go to Step 4
|
4
| Are any modules or components other
than the PCM connected to the serial data circuit?
| --
|
Go to Step 5
|
Go to Step 7
|
5
| Using the scan tool, attempt to view the scan tool data
from any of the control modules connected to the serial data circuit.
Did any of the modules display scan tool data?
| --
|
Go to Step 7
|
Go to Step 6
|
6
|
Important: Attempt to view scan tool data after each module or component is disconnected.
- Turn the ignition switch to the OFF position.
- Disconnect any modules and components other than the PCM that
are connected to the serial data circuit.
- Turn the ignition switch to the ON position.
- Attempt to view the engine scan tool data.
Does the scan tool display engine data?
| | Go to the
appropriate system diagnosis.
|
Go to Step 7
|
7
| Does the engine start
and continue to operate?
| --
|
Go to Step 8
|
Go
to Step 17
|
8
|
- Turn the ignition switch to the OFF position.
- Disconnect the scan tool.
- Connect a test lamp J 35616-200
to
battery positive voltage and probe the serial data circuit (terminal 2) at
the DLC.
Is the test lamp ON?
| --
|
Go to Step 13
|
Go
to Step 11
|
9
|
- Disconnect the scan tool.
- Connect a test lamp J 35616-200
to
battery ground and probe the battery positive voltage circuit (terminal 16)
at the DLC.
Is the test lamp ON?
| --
|
Go to Step 10
|
Go
to Step 14
|
10
|
- Connect a test lamp J 35616-200
to
battery positive voltage and probe the DLC ground circuits (terminals 4 and
5).
- Repair the open DLC ground circuit that did not turn the test
lamp ON.
Did you find and repair a problem?
| |
Go to Step 2
|
Go
to Step 21
|
11
|
- Turn the ignition switch to the ON position.
- Connect a DMM J 39200
to
a battery ground and check the voltage at the DLC serial data circuit (terminal
2).
Is the voltage greater than the specified value?
| 0 volts
|
Go to Step 12
|
Go to Step 13
|
12
|
- Turn the ignition switch to the OFF position.
- Disconnect the PCM connector containing the serial data circuit.
- Turn the ignition switch to the ON position.
- Connect a DMM J 39200
to a battery ground and check the voltage at the DLC serial data circuit (terminal
2).
- If the voltage is near the specified value, repair the short to
voltage at the serial data circuit.
Did you find and repair a problem?
| B+
|
Go to Step 2
|
Go to Step 13
|
13
|
- Turn the ignition switch to the OFF position.
- Disconnect the PCM connector containing the serial data circuit.
- Connect a test lamp J 35616-200
to
battery positive voltage and probe the serial data circuit at the DLC (terminal
2).
- If the test lamp is ON, repair the short to ground at the serial
data circuit.
Did you find and repair a problem?
| --
|
Go to Step 2
|
Go to Step 15
|
14
|
- Inspect the DLC battery positive voltage fuse for being open.
- If the fuse is open repair the short to ground at the DLC battery
positive voltage circuit.
Did you find and repair a problem?
| --
|
Go to Step 2
|
Go to Step 19
|
15
|
- Turn the ignition switch to the OFF position.
- Disconnect the PCM connector containing the serial data circuit.
- Connect a DMM J 39200
in
order to check continuity of the serial data circuit between the PCM connector
and the DLC terminal.
- Repair the open circuit if continuity is not indicated.
Did you find and repair a problem?
| |
Go to Step 2
|
Go
to Step 16
|
16
|
- Turn the ignition switch to the OFF position.
- Disconnect the PCM connector containing the ignition positive
voltage circuit.
- Turn the ignition switch to the ON position.
- Connect a test lamp J 35616-200
to
battery ground and probe the ignition positive voltage circuit at the PCM
connector.
Is the test lamp ON?
| --
|
Go to Step 22
|
Go
to Step 26
|
17
|
- Turn the ignition switch to the OFF position.
- Disconnect the PCM connector containing the battery positive
voltage circuits.
- Connect a test lamp J 35616-200
to
battery ground and probe the battery positive voltage circuits at the PCM
connector.
- Repair the open circuit that did not light the lamp.
Did you locate and repair a problem?
| --
|
Go to Step 2
|
Go to Step 18
|
18
|
- Turn the ignition switch to the OFF position.
- Disconnect both PCM connectors.
- Connect a test lampJ 35616-200
to
battery positive voltage and probe the PCM battery ground circuits.
- Repair the open circuit that did not turn the lamp ON.
Did you locate and repair a problem?
| |
Go to Step 2
|
Go
to Step 22
|
19
|
- Remove the DLC battery positive voltage fuse.
- Connect a test lamp J 35616-200
to
battery ground and probe both of the fuse terminals.
- If the test lamp is ON at either terminal, repair the open between
the fuse and the DLC.
- If the test lamp is not ON at either one of the terminals, repair
the open between the fuse and the battery.
Is the action complete?
| --
|
Go to Step 2
| --
|
20
|
- Turn the ignition switch to the OFF position.
- Disconnect the PCM connector containing the serial data circuit.
- Connect a DMM J 39200
to battery ground and check the voltage at the DLC serial data circuit (terminal
2). If the voltage is greater than the specified value, repair the short to
voltage in the serial data circuit.
Did you find and repair a problem?
| 0 Volts
|
Go to Step 2
|
Go to Step 23
|
21
| Inspect the DLC for the
following conditions and repair as necessary:
• | Damaged or deformed terminals. |
• | Terminals that are improperly positioned. |
Did you find and repair a problem?
| --
|
Go to Step 2
|
Go to Step 22
|
22
| Inspect the PCM connector
for the following conditions and repair as necessary:
• | Damaged or deformed terminals. |
• | Terminals that are improperly positioned. |
Did you find and repair a problem?
| |
Go to Step 2
|
Go
to Step 23
|
23
|
Important: Program the replacement PCM.
Replace the PCM. Refer to
Powertrain Control Module Replacement
Is the action complete?
| --
|
Go to Step 2
| --
|
24
| Repair the open serial data circuit between the splice and the DLC.
Is the action complete?
| --
|
Go to Step 2
| --
|
25
|
- Inspect the PCM ignition positive voltage fuse for being open.
- If the fuse is open repair the short to ground at the PCM ignition
positive voltage circuit.
Did you find and repair a problem?
| --
|
Go to Step 2
|
Go to Step 26
|
26
|
- Disconnect the PCM ignition positive voltage fuse.
- Connect a test lamp J 35616-200
to
battery ground and probe the fuse terminals.
- If the test lamp ON at one of the fuse terminals, repair the open
between the PCM and the fuse.
- If the test is OFF at both terminals, repair the open between
the fuse and the ignition switch.
Is the action complete?
| --
|
Go to Step 2
| --
|
27
| Repair the open in the ignition positive voltage circuit
to the PCM.
Is the action complete?
| --
|
Go to Step 2
| --
|